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  3. How to polish aluminium - a great guide

How to polish aluminium - a great guide

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  • M Offline
    M Offline
    mhbikesnbits
    wrote on last edited by
    #1

    Found this in the depths of my phone while trying to find some old picture it’s a great guide so I thought I would share.

    have been polishing
    aluminum on motorcycles
    for about fifteen years now.
    All of my polishing has been
    by hand with no air tools. A
    bench grinder with a buffing
    wheel attached helps. I
    have a 98 gsx-r 750 and
    just recently polished the
    outside edges of my rims.
    My '90 750 was completely
    polished, wheels, frame,
    triple clamps, handlebars,
    swingarm……everything that
    was aluminum. It looked
    great!
    Polishing the entire wheel is
    very tedious because you
    first have to sand the
    casting down on the wheels
    so that they are smooth, but
    leaving the cast spokes
    painted and polishing the
    edges is quite easy
    because when the rims are
    cut it smoothes out the
    casting on the inside and
    outer edges of the wheel.

    First mask off any part of
    the wheel you don't want
    stripped, if any. Then get an
    industrial grade stripper, I
    recommend a spray on
    stripper called Tal-Strip linked

    over and leave for about 20
    minutes. After that time
    check for bubbling and peeling. Use steel wool
    and wipe off paint, re-apply if necessary. Rinse
    with water. Once you have removed the paint
    from both sides it's time to sand them glass
    smooth.
    Start with 320 grit till the rim seems smooth. Then repeat the process with 400, 600,
    800. 1000. and mirror fine sandpaper till they are
    smooth as possible. Once you are sure that
    there are no deep scratches and the rim is
    smooth as glass then you are ready to polish.
    The sanding should be wet-sanding with plenty of water

    Now get some Mother's Mag & Aluminum
    Polish linked by editor to product info at Amazon and start
    polishing with a fine 100% cotton cloth. Buff
    each side of rim about 5-6 times wiping clean
    with a separate cloth each time. Once desired
    shine is achieved remount wheels. You must
    remember that once they are polished scratches
    show easily. Finish by applying a coat of
    automobile wax, I use Meguiar's. Some people
    will tell you to have them painted with clear coat
    but the paint will peel in time as the aluminum is
    too smooth to hold the paint effectively. You will
    only need to re-buff once every month or so. I
    would go over my aluminum real quickly with
    polish after each wash. If you keep it waxed it
    will not oxidize, don't believe people who say it
    will oxidize, just keep it waxed and give it a quick
    I polish every now and then. You'll get the hang of it

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