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DT125R FORUM

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  4. DTX 125 2006 front fork damper rod holding tool

DTX 125 2006 front fork damper rod holding tool

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  • M Offline
    M Offline
    Mekoz
    wrote last edited by Mekoz
    #1

    Hi, i hope someone can advise me as to what tool is needed to take the front forks apart. The older DT's have a hexagon visable where the tool seats. Looking down the fork tube on the DTX there is no hexagon. It is extreamly puzzling...

    20250911_092356.jpg

    These are the tools i have...
    20250911_100304.jpg

    20250911_100339.jpg

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    • CalumC Offline
      CalumC Offline
      Calum
      wrote last edited by
      #2

      @HOTSHOT-III has documented this I belive.

      https://dt125r.co.uk/topic/2980/special-tool-for-fork-disassembly/4

      Always Originate, Never Pirate!

      HOTSHOT IIIH 1 Reply Last reply
      1
      • CalumC Calum

        @HOTSHOT-III has documented this I belive.

        https://dt125r.co.uk/topic/2980/special-tool-for-fork-disassembly/4

        HOTSHOT IIIH Offline
        HOTSHOT IIIH Offline
        HOTSHOT III
        wrote last edited by
        #3

        @Calum Thanks bud, yes I still have that tool I made somewhere. Been following this thread and it's puzzling there's no visible means of holding the damper rod like on DTR forks. Possibly someone on a WR125X forum or Facebook page might know?

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        • M Offline
          M Offline
          Mekoz
          wrote last edited by
          #4

          WR125R Front Fork Damper Rod Tool.

          tls009.jpg

          This 3/8"sq drive extra-long 8mm Allen key socket is ideal for removing and refitting the damper rod in the front forks. The extra length is required to reach the bolt beyond the spindle hole. As the bolt has a shallow opening, this tool is perfect for a damage free job!

          Im guessing this is what i need. I have one on order so will update if it fits.

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          • M Offline
            M Offline
            Mekoz
            wrote last edited by Mekoz
            #5

            Update: That tool didn't fit. If anyone knows what tool i need do please share.

            20250913_134554.jpg

            HOTSHOT IIIH 1 Reply Last reply
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            • M Mekoz

              Update: That tool didn't fit. If anyone knows what tool i need do please share.

              20250913_134554.jpg

              HOTSHOT IIIH Offline
              HOTSHOT IIIH Offline
              HOTSHOT III
              wrote last edited by
              #6

              @Mekoz To get the forks apart, a lot of bike shops buzz gun the bottom bolt out. It can help to get an assistant to compress the fork somehow while you do this so the spring pushes harder against the damper rod and makes it even less likely to rotate.

              You would then at least have the forks apart which will make it a lot easier to examine the damper rod and see exactly what tool you need to make/buy to securely hold it when re-tightening the bottom bolt after replacing the seals etc.

              Lidl impact wrench (just as good as DeWalt etc. from Screwfix) is around £60 plus battery/charger and will come in handy for removing other stuff on the bike like flywheel/primary drive gear/front sprocket nuts etc. (although I'd hesitate to use a buzz gun to re-tighten any of these).

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              • M Offline
                M Offline
                Mekoz
                wrote last edited by Mekoz
                #7

                Thanks mate, will defo look into the impact wrench. I was just hoping it was going to be a quick easy fix with the bits i already had purchased and was shocked to see it was completely different to what i was expecting. My bike is off road due to an accident and im moving house in the next week so the pressure is on as i have no transport for it.

                All the best

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