Fork seal replacement
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I left my seized washers in and used them again last time, not the best solution but it worked!…
I use silicone sealant on the bolt heads before fitting them in. After it’s all torqued up I cover the bolt and hole as well…I use fine wire wool to remove rust, aluminium foil works as well. Any pits I fill with chemical metal/epoxy filler-adhesive. I’ve used it on bad pits in the ‘seal zone’ before with good results. I’m sure that there’s better, proper methods of repair that I don’t know about
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@SpookDog Yeah i may have to do that if it comes to it then. Hitting dead ends everywhere trying to find a set of bushes though. Cant find anywhere with the measurments you privided. I have phoned around and everywhere to main dealers and suspension specialists and all im getting is that the parts for these forks have been discontinued. May have to just look into doing a fork conversion if i cant find any or just hope that the bushes i have that come out them initially arent as mashed as they look
. Not ideal but i cant see any other options -
Sorry Brook suspension. Go to website:
Then use the left hand button (looks like a = but with 3 lines) in the tool bar for:
Front end: then
Forks bushes: then
Guide bushes: then
Then change to search by product name they will be in dimensions…Do it with ‘slide bushes’ as well. Guide is top bushes and Slide is bottom bushes.
Good luck, let us know if you have any problems. Or how you get on … -
Actually, thinking about it, they are probably 41.7 x 20 x 1
If the fork Stantions are 41 then the bushes will be slightly wider so they are the sacrificial surface that connects. Not the stantion!…I was given the original dimensions in a post on this site last year. I’ll search for it later…
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@SpookDog Haha no worries mate. Had me looking everywhere for 41.00mm
. Yeah i found another post on here and the guy had ordered them ones off brooks and said they worked perfectly so i ordered them up earlier. Ordered some paints too so should have some pretty fresh forks by the end if all goes well. Going to strip the paint off them tomorrow and address any pitting on the stancions etc -
Also get yourself a decent size tub of red rubber grease. Grease the station bottoms when you assemble it, as well as the seals & bushes…
It’s wicked stuff for fitting tyres as well. Grease under the rubber strip to waterproof the spoke tops inside the rim, as well as for slipping the tyre on
…It’s good with calliper piston & seals as well…
First time I saw it used was on ‘Wheeler Dealers’! Anton slavered it on a calliper piston with a brush!
I did some searching on the web after that and was surprised I’d never seen it before… -
@HOTSHOT-III yes you are right 25 mm is for the top, the bottom damper Bolt requires 62 mm, i used a new Copper washer but not loctite since Yamaha manual does not mention it
