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DT125R FORUM

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  4. Replacing gear selector bearing

Replacing gear selector bearing

Scheduled Pinned Locked Moved Engine
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  • CalumC Offline
    CalumC Offline
    Calum
    wrote on last edited by
    #2

    https://dt125r.co.uk/topic/1358/aprilia-rs-125-selector-drum-rebuild-rotax-122

    Always Originate, Never Pirate!

    Louis-DT-WRL 1 Reply Last reply
    0
    • CalumC Calum

      https://dt125r.co.uk/topic/1358/aprilia-rs-125-selector-drum-rebuild-rotax-122

      Louis-DT-WRL Offline
      Louis-DT-WRL Offline
      Louis-DT-WR
      wrote on last edited by
      #3

      @calum thanks mate, I'll give that a try when I'm back in the UK. As far as I can remember the selector is a solid item. Have you changed one on the DT? Or just the aprillia?

      CalumC 1 Reply Last reply
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      • Louis-DT-WRL Louis-DT-WR

        @calum thanks mate, I'll give that a try when I'm back in the UK. As far as I can remember the selector is a solid item. Have you changed one on the DT? Or just the aprillia?

        CalumC Offline
        CalumC Offline
        Calum
        wrote on last edited by
        #4

        @louis-james Just the Aprilia. What does the exploading diagram say?

        Always Originate, Never Pirate!

        1 Reply Last reply
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        • Louis-DT-WRL Offline
          Louis-DT-WRL Offline
          Louis-DT-WR
          wrote on last edited by
          #5

          It's listed as one part, very stupid design if it can't be removed separately.
          Reason is I'm building a spare 200cc engine with my new 3xp cylinder

          CalumC 1 Reply Last reply
          0
          • Louis-DT-WRL Louis-DT-WR

            It's listed as one part, very stupid design if it can't be removed separately.
            Reason is I'm building a spare 200cc engine with my new 3xp cylinder

            CalumC Offline
            CalumC Offline
            Calum
            wrote on last edited by
            #6

            @louis-james Oh yeah, you sure it's not journal bearing?

            Always Originate, Never Pirate!

            1 Reply Last reply
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            • Louis-DT-WRL Offline
              Louis-DT-WRL Offline
              Louis-DT-WR
              wrote on last edited by
              #7

              alt text
              alt text

              I've ordered all new transmission bearings from a local company but I didn't order this one as can't remove it.

              1 Reply Last reply
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              • CalumC Offline
                CalumC Offline
                Calum
                wrote on last edited by
                #8

                All coming back to me now.

                Mate, honestly there is no load on that bearing it shouldn't wear. I only replaced mine cause the connecting rod shot through the case and the bearing was rough. But the bearing travels less than 360 degrees in any direction. But it doesn't look serviceable.

                Always Originate, Never Pirate!

                Louis-DT-WRL 1 Reply Last reply
                0
                • CalumC Calum

                  All coming back to me now.

                  Mate, honestly there is no load on that bearing it shouldn't wear. I only replaced mine cause the connecting rod shot through the case and the bearing was rough. But the bearing travels less than 360 degrees in any direction. But it doesn't look serviceable.

                  Louis-DT-WRL Offline
                  Louis-DT-WRL Offline
                  Louis-DT-WR
                  wrote on last edited by
                  #9

                  @calum that's what I thought, might out it in a lathe to take weld off then press bearing off and reweld after new one is installed

                  CalumC 1 Reply Last reply
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                  • Louis-DT-WRL Louis-DT-WR

                    @calum that's what I thought, might out it in a lathe to take weld off then press bearing off and reweld after new one is installed

                    CalumC Offline
                    CalumC Offline
                    Calum
                    wrote on last edited by
                    #10

                    @louis-james Has your bearing failed? I'd just get another one, given that you can get them for less than a 10er.

                    I'm not sold on the welding idea personally.

                    Always Originate, Never Pirate!

                    Louis-DT-WRL 1 Reply Last reply
                    0
                    • CalumC Calum

                      @louis-james Has your bearing failed? I'd just get another one, given that you can get them for less than a 10er.

                      I'm not sold on the welding idea personally.

                      Louis-DT-WRL Offline
                      Louis-DT-WRL Offline
                      Louis-DT-WR
                      wrote on last edited by
                      #11

                      @calum not really, this "running" engine I bought has water in cases and rusted the bearings, even though this is a sealed bearing, water does get in eventually. Also so many bolts, washers and nuts were missing or incorrect size. Found a whole base gasket in the clutch cover ! Oil pump was siezed but managed to salvage the casings and a few other bits. New final drive shaft was needed so ordered one. I'll get some pictures up when cases are bored and ported then hard anodised.

                      CalumC 1 Reply Last reply
                      0
                      • Louis-DT-WRL Louis-DT-WR

                        @calum not really, this "running" engine I bought has water in cases and rusted the bearings, even though this is a sealed bearing, water does get in eventually. Also so many bolts, washers and nuts were missing or incorrect size. Found a whole base gasket in the clutch cover ! Oil pump was siezed but managed to salvage the casings and a few other bits. New final drive shaft was needed so ordered one. I'll get some pictures up when cases are bored and ported then hard anodised.

                        CalumC Offline
                        CalumC Offline
                        Calum
                        wrote on last edited by
                        #12

                        @louis-james I take it this selector drum is different to the 125 drum.

                        Always Originate, Never Pirate!

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