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DT125R FORUM

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  4. Engine blown up

Engine blown up

Scheduled Pinned Locked Moved Engine
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  • D DTR+NSR

    Was it a 10 heat range plug then? 9 is stock. Seen 6's fitted before : 0 the fuel might not have any ethanol in but what octane rating is it? Lower octane fuel is more prone to detonation.

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    Thomas_Chr
    wrote on last edited by
    #13

    @DTR-NSR Standard plug is BR8ES and i have a BR9ES on. I have no clue about octane, It says 100 on the pump, which is 100% pure here in Denmark, so i dont really know if its diffrent compared to your country.

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    • T Thomas_Chr

      @DTR-NSR Standard plug is BR8ES and i have a BR9ES on. I have no clue about octane, It says 100 on the pump, which is 100% pure here in Denmark, so i dont really know if its diffrent compared to your country.

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      DTR+NSR
      wrote on last edited by
      #14

      On the older dt125r's BR9ES is the stock plug, often upgraded to a 10 range plug for tuned/continued high speed use. Over here have we have 95 ron unleaded and 97 ron super unleaded. Both with ethanol : (. Did you ever measure the compression of the athena kit? It may raise the compression ratio too high.

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      • D DTR+NSR

        On the older dt125r's BR9ES is the stock plug, often upgraded to a 10 range plug for tuned/continued high speed use. Over here have we have 95 ron unleaded and 97 ron super unleaded. Both with ethanol : (. Did you ever measure the compression of the athena kit? It may raise the compression ratio too high.

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        Thomas_Chr
        wrote on last edited by Thomas_Chr
        #15

        @DTR-NSR On the workshop manual for my machine BR8ES is stock. I never measured the compression since i only got to drive with the kit for 1200km. From the graphs ive seen it does make more power than stock. So it might have a higher compression compared to stock. Will a diffrent plug make a big diffrence if the compression is higher?

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          SpookDog
          wrote on last edited by
          #16

          Ash deposits leading to misfire caused by excessive oil in combustion chamber or poor quality oil/fuel
          Quote from Haynes manual

          I’ve never had that happen to me but my mate did. Ate a hole through a piston. He had put a ‘new’ plug in it and ridden a hundred miles to a rally. I’d look at air fuel mix as well. You got a standard filter setup? I’m guessing not...

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          • T Thomas_Chr

            @DTR-NSR On the workshop manual for my machine BR8ES is stock. I never measured the compression since i only got to drive with the kit for 1200km. From the graphs ive seen it does make more power than stock. So it might have a higher compression compared to stock. Will a diffrent plug make a big diffrence if the compression is higher?

            declanD Offline
            declanD Offline
            declan
            wrote on last edited by
            #17

            A colder plug will likely foul in a stock engine a hotter plug will probably cause pre ignition I doubt a plug would cause your piston to get so hot that it burns that just sounds lean to me as in an air leak

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            • S SpookDog

              Ash deposits leading to misfire caused by excessive oil in combustion chamber or poor quality oil/fuel
              Quote from Haynes manual

              I’ve never had that happen to me but my mate did. Ate a hole through a piston. He had put a ‘new’ plug in it and ridden a hundred miles to a rally. I’d look at air fuel mix as well. You got a standard filter setup? I’m guessing not...

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              Thomas_Chr
              wrote on last edited by
              #18

              @SpookDog Standard filter, Castrol oil. Its either the carb or a air leak somewhere.

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                SpookDog
                wrote on last edited by SpookDog
                #19

                It’s possible that a wrong octane fuel can cause detonation. It’s also possible that ash deposited on a plug That’s too cold or too much oil can cause hot spots, which can cause detonation...

                I’d look into the octane rating of this 100% fuel...

                The only other thing I could find was ignition timing. Which doesn’t come up with a standard dt stator...

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                • S Offline
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                  SpookDog
                  wrote on last edited by
                  #20

                  The hole isn’t caused by heat ‘as such’
                  , it’s caused by ‘knocking’ or pre-detonation. It can be caused by over advancing the ignition or having a hot spot that glows hot enough to pre ignite the fuel/air mix.
                  I’m your case (IMO) it was caused by a cold plug that carried too much heat away from the spark plug element, causing it to foul with ash. The ash led to a glowing hot spot which caused knocking, which caused pressure waves and ate a hole in your piston. I’d rebuild and fit a standard plug. Check it very often during running in and alter as needed.

                  Do some googling on plug temps and ‘plug ate hole in piston’. There’s some really interesting stuff out there that I never knew about...

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                  • S SpookDog

                    The hole isn’t caused by heat ‘as such’
                    , it’s caused by ‘knocking’ or pre-detonation. It can be caused by over advancing the ignition or having a hot spot that glows hot enough to pre ignite the fuel/air mix.
                    I’m your case (IMO) it was caused by a cold plug that carried too much heat away from the spark plug element, causing it to foul with ash. The ash led to a glowing hot spot which caused knocking, which caused pressure waves and ate a hole in your piston. I’d rebuild and fit a standard plug. Check it very often during running in and alter as needed.

                    Do some googling on plug temps and ‘plug ate hole in piston’. There’s some really interesting stuff out there that I never knew about...

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                    DTR+NSR
                    wrote on last edited by
                    #21

                    The engine could well still be running lean aswell. But if lean was the only cause you'd normally get a 4 point heat seizure of the piston before it melted the piston in a 2 stroke atleast. Like what's been said
                    High compression
                    Lean mixture
                    Low ron fuel
                    Wrong heat rating plug
                    Carbon build up
                    Too advanced ignition timing
                    can all cause detonation.
                    Your engine failure could be down to any number of the above causes.

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                      SpookDog
                      wrote on last edited by
                      #22

                      Yeah, I did think it could be lean as well. One things usually exasperated by another. I just thought it best to start with a known ‘symptom’ and taking it from there. All you can really do is rebuild and keep a good eye on the plug for other symptoms. The only way I know to check for air leaks needs the engine to be running. Carefully spray suspect areas with carb cleaner and see if the revs settle down/alter...

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                      • S SpookDog

                        Yeah, I did think it could be lean as well. One things usually exasperated by another. I just thought it best to start with a known ‘symptom’ and taking it from there. All you can really do is rebuild and keep a good eye on the plug for other symptoms. The only way I know to check for air leaks needs the engine to be running. Carefully spray suspect areas with carb cleaner and see if the revs settle down/alter...

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                        DTR+NSR
                        wrote on last edited by
                        #23

                        @SpookDog meant to quote Declan there pal.

                        With the athena kit it's a complete unknown quantity. Only issue I've experienced with running a colder plug ( a10 range on nsr125) was it would foul and cause a missfire when the weather turned cooler.

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