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DT125R FORUM

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  4. So Close!...

So Close!...

Scheduled Pinned Locked Moved DTR
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  • HOTSHOT IIIH HOTSHOT III

    @SpookDog Not sure about Yamaha plastic but I once watched someone use Nitromors on some painted Suzuki TS125X plastics (the one that looks like a mid-80s RM) and it seemed to get the paint off without harming the plastic. B&Q sell one called Paint Panther which smells the same, I used some this year on something else. Maybe just try a thumbnail-sized blob in an area that isn't very visible first?

    S Offline
    S Offline
    SpookDog
    wrote on last edited by SpookDog
    #895

    @HOTSHOT-III

    Cheers bud, I’ve got some bad condition old ones to try out with…

    Everything is taking an age! It looks like I’ve made zero progress in 3 days…

    alt text

    S 1 Reply Last reply
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    • S SpookDog

      @HOTSHOT-III

      Cheers bud, I’ve got some bad condition old ones to try out with…

      Everything is taking an age! It looks like I’ve made zero progress in 3 days…

      alt text

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      S Offline
      SpookDog
      wrote on last edited by SpookDog
      #896

      alt text

      Not gonna be to everybody’s taste I’m sure…

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      • CalumC Offline
        CalumC Offline
        Calum
        wrote on last edited by
        #897

        I dunno, it's looking pretty sweet to be fair to you.

        Won't stay white for very long mind you 😛

        Always Originate, Never Pirate!

        S 1 Reply Last reply
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        • CalumC Calum

          I dunno, it's looking pretty sweet to be fair to you.

          Won't stay white for very long mind you 😛

          S Offline
          S Offline
          SpookDog
          wrote on last edited by SpookDog
          #898

          @Calum

          Mother Nature isn’t so bad, it’s the local council and their grit lorries! 😉 …

          Fair play, it was black when first registered, just with a red frame…

          alt text

          Getting the rack fitted nicely took a lot more than it should!…

          PS I don’t have any smiley face emoji’s showing up, is that an iPhone compatibility thing?…

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          • OllieDTRO Offline
            OllieDTRO Offline
            OllieDTR
            wrote on last edited by
            #899

            Looking good spook! Have to let us know what the 170 kit is like and jetting wise. I’ve got to Abit of time to order mine be good to see how it goes with the TM32mm carb, are you running stock oil pump? I have the newer oil pump setup so can adjust it more be good to see if anyone has a guide on how much it needs adjusting by

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            • CalumC Offline
              CalumC Offline
              Calum
              wrote on last edited by
              #900

              @OllieDTR The 170 kit is ace 😉

              Works really well on my setup and it's made the bike a lot more enjoyable to ride IMO.

              Always Originate, Never Pirate!

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              • S SpookDog

                @Calum

                Mother Nature isn’t so bad, it’s the local council and their grit lorries! 😉 …

                Fair play, it was black when first registered, just with a red frame…

                alt text

                Getting the rack fitted nicely took a lot more than it should!…

                PS I don’t have any smiley face emoji’s showing up, is that an iPhone compatibility thing?…

                S Offline
                S Offline
                SpookDog
                wrote on last edited by
                #901

                Not where I was wanting to be…

                alt text

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                • MadGyverM Offline
                  MadGyverM Offline
                  MadGyver
                  wrote on last edited by
                  #902

                  @SpookDog What happened?

                  I need my tools and a pile of junk.....

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                  • MadGyverM MadGyver

                    @SpookDog What happened?

                    S Offline
                    S Offline
                    SpookDog
                    wrote on last edited by SpookDog
                    #903

                    @MadGyver

                    Pissing coolant from the bottom of the barrel, where the casings meet. They’re not a matched pair and one is a hair higher at the front on the clutch side. Perfect at the back…

                    Going to lap the front with wet and dry and a 10cm (10cm X 10cm) square of plate glass…
                    It was the one time I never used sealant on the base gasket, plus I used my Vertex gasket on the Tzr! I ended up using one of those 0.5mm fleabay ones. A decent thickness gasket and copper spray sealant and I’d probably never had a problem…

                    S 1 Reply Last reply
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                    • S SpookDog

                      @MadGyver

                      Pissing coolant from the bottom of the barrel, where the casings meet. They’re not a matched pair and one is a hair higher at the front on the clutch side. Perfect at the back…

                      Going to lap the front with wet and dry and a 10cm (10cm X 10cm) square of plate glass…
                      It was the one time I never used sealant on the base gasket, plus I used my Vertex gasket on the Tzr! I ended up using one of those 0.5mm fleabay ones. A decent thickness gasket and copper spray sealant and I’d probably never had a problem…

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                      S Offline
                      SpookDog
                      wrote on last edited by
                      #904

                      Hey! At least I get to fit the blaster bearing this time! 🙂 …

                      MadGyverM 1 Reply Last reply
                      1
                      • S SpookDog

                        Hey! At least I get to fit the blaster bearing this time! 🙂 …

                        MadGyverM Offline
                        MadGyverM Offline
                        MadGyver
                        wrote on last edited by
                        #905

                        @SpookDog said in So Close!...:

                        Hey! At least I get to fit the blaster bearing this time! 🙂 …

                        Don't forget to file the inside of the piston as I've mentioned on another post.

                        I need my tools and a pile of junk.....

                        S 1 Reply Last reply
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                        • MadGyverM MadGyver

                          @SpookDog said in So Close!...:

                          Hey! At least I get to fit the blaster bearing this time! 🙂 …

                          Don't forget to file the inside of the piston as I've mentioned on another post.

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                          SpookDog
                          wrote on last edited by
                          #906

                          @MadGyver

                          Ha! I was just going to ask you if it was the piston or the LE bearing!…

                          MadGyverM 1 Reply Last reply
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                          • S SpookDog

                            @MadGyver

                            Ha! I was just going to ask you if it was the piston or the LE bearing!…

                            MadGyverM Offline
                            MadGyverM Offline
                            MadGyver
                            wrote on last edited by
                            #907

                            @SpookDog said in So Close!...:

                            @MadGyver

                            Ha! I was just going to ask you if it was the piston or the LE bearing!…
                            File each side of the piston,the bearing must drop and have a little play.
                            I believe 0,5mm or 0,75mm of each side will do,measure your bearing because they are not all the same.
                            alt text

                            I need my tools and a pile of junk.....

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                            • MadGyverM MadGyver

                              @SpookDog said in So Close!...:

                              @MadGyver

                              Ha! I was just going to ask you if it was the piston or the LE bearing!…
                              File each side of the piston,the bearing must drop and have a little play.
                              I believe 0,5mm or 0,75mm of each side will do,measure your bearing because they are not all the same.
                              alt text

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                              S Offline
                              SpookDog
                              wrote on last edited by SpookDog
                              #908

                              @MadGyver
                              Why thank you Sir!…

                              I did get round to doing some things today, once I stopped feeling sorry for myself:

                              alt text

                              Lapped it smooth and ‘all over’ even as I could with what I have to hand…

                              alt text

                              I always hate putting on a top end with the engine in-frame, but what can you do?
                              March or die! Can’t give up either way…

                              I had to remove the side cover and rotor so I could remove the stator, all so I could replace and tighten the coolant pipe-mount/engine-bolt! I did manage to torque up the stator nut this time because I could lock the crank via the little/small end…

                              🤞

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                              • MadGyverM MadGyver

                                @SpookDog said in So Close!...:

                                @MadGyver

                                Ha! I was just going to ask you if it was the piston or the LE bearing!…
                                File each side of the piston,the bearing must drop and have a little play.
                                I believe 0,5mm or 0,75mm of each side will do,measure your bearing because they are not all the same.
                                alt text

                                S Offline
                                S Offline
                                SpookDog
                                wrote on last edited by SpookDog
                                #909

                                @MadGyver

                                I forgot to ask: Does the Athena kit give the kickstart a more ‘compression’ feel than the standard? I used to be able to turn it over by hand on the kickstart…

                                MadGyverM 1 Reply Last reply
                                0
                                • CalumC Offline
                                  CalumC Offline
                                  Calum
                                  wrote on last edited by
                                  #910

                                  It'll go back to normal as soon as you fire it up 🤣

                                  Always Originate, Never Pirate!

                                  S 1 Reply Last reply
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                                  • CalumC Calum

                                    It'll go back to normal as soon as you fire it up 🤣

                                    S Offline
                                    S Offline
                                    SpookDog
                                    wrote on last edited by SpookDog
                                    #911

                                    @Calum

                                    Yeah, I did wonder…

                                    I’m going to leave it overnight for the leak-down test, before I start throwing it back together again. It’s dry so far…

                                    alt text

                                    Hopefully tomorrow will be the day! This 2 weeks has been the longest I’ve been without a ride since I got it on the road, I think!…

                                    @Calum!

                                    I don’t get any emoji ~smiley faces anymore, is this just me on iPhone you recon?…

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                                    • S SpookDog

                                      @MadGyver

                                      I forgot to ask: Does the Athena kit give the kickstart a more ‘compression’ feel than the standard? I used to be able to turn it over by hand on the kickstart…

                                      MadGyverM Offline
                                      MadGyverM Offline
                                      MadGyver
                                      wrote on last edited by MadGyver
                                      #912

                                      @SpookDog said in So Close!...:

                                      @MadGyver

                                      I forgot to ask: Does the Athena kit give the kickstart a more ‘compression’ feel than the standard? I used to be able to turn it over by hand on the kickstart…

                                      Yes it does. The first time I tried to start the engine it kicked back like a 4T and did little damage to my ankle. I had tha face "what the fux it's my XT600 all over again".
                                      After the run in km's never happened.

                                      Your spark plug wire must go from the other side,if you follow Yamaha schematics.

                                      I need my tools and a pile of junk.....

                                      S 1 Reply Last reply
                                      0
                                      • MadGyverM MadGyver

                                        @SpookDog said in So Close!...:

                                        @MadGyver

                                        I forgot to ask: Does the Athena kit give the kickstart a more ‘compression’ feel than the standard? I used to be able to turn it over by hand on the kickstart…

                                        Yes it does. The first time I tried to start the engine it kicked back like a 4T and did little damage to my ankle. I had tha face "what the fux it's my XT600 all over again".
                                        After the run in km's never happened.

                                        Your spark plug wire must go from the other side,if you follow Yamaha schematics.

                                        S Offline
                                        S Offline
                                        SpookDog
                                        wrote on last edited by SpookDog
                                        #913

                                        @MadGyver

                                        The high tension lead? Interesting. I guess all my loom and wiring is bass ackwards! 😜 …

                                        I had a 400 single that you had to find the sweet spot on, or it’d try and break your ankle! It had a decompression valve/lever that I could never get on with. You got to love 4/ singles. It’s like riding a 2 wheel tractor 🙂 …

                                        —————————————

                                        No leaks as of yet: 10.30pm

                                        1 Reply Last reply
                                        1
                                        • OllieDTRO OllieDTR

                                          Looking good spook! Have to let us know what the 170 kit is like and jetting wise. I’ve got to Abit of time to order mine be good to see how it goes with the TM32mm carb, are you running stock oil pump? I have the newer oil pump setup so can adjust it more be good to see if anyone has a guide on how much it needs adjusting by

                                          S Offline
                                          S Offline
                                          SpookDog
                                          wrote on last edited by
                                          #914

                                          @OllieDTR said in So Close!...:

                                          I have the newer oil pump setup so can adjust it more be good to see if anyone has a guide on how much it needs adjusting by

                                          I’m going to be running the standard pump to match the standard 28mm carb…

                                          ——————-

                                          I think you need to work out the cm2 of the 28mm carb. Then the cm2 of 32mm. Figure out the % increase of the two. Then increase oil at WOT by the same %…

                                          Or does that sound like BS?…

                                          S 1 Reply Last reply
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