Skip to content
  • Recent
  • Tags
  • Popular
  • Users
  • Groups
Skins
  • Light
  • Cerulean
  • Cosmo
  • Flatly
  • Journal
  • Litera
  • Lumen
  • Lux
  • Materia
  • Minty
  • Morph
  • Pulse
  • Sandstone
  • Simplex
  • Sketchy
  • Spacelab
  • United
  • Yeti
  • Zephyr
  • Dark
  • Cyborg
  • Darkly
  • Quartz
  • Slate
  • Solar
  • Superhero
  • Vapor

  • Default (Slate)
  • No Skin
Collapse
Brand Logo

DT125R FORUM

  1. Home
  2. Technical Zone
  3. Engine
  4. Excessive clutch drag?

Excessive clutch drag?

Scheduled Pinned Locked Moved Engine
10 Posts 6 Posters 3.3k Views
  • Oldest to Newest
  • Newest to Oldest
  • Most Votes
Reply
  • Reply as topic
Log in to reply
This topic has been deleted. Only users with topic management privileges can see it.
  • M Offline
    M Offline
    MDN91
    wrote on last edited by
    #1

    Hi!
    I have a rather annoying problem with my '95 DT 125 R - whenever I want to ride it, and it have stand still in more than a day, the clutch is completely locked the first time I to put it into gear, the gearbox makes a nasty "bang" and the engine dies - most times, this unsticks the clutch and I can fire it up again, and start riding. However, it always seems that the clutch drags quite a lot, it's hard to find neutral etc. I run Castrol POWER1 10W30 in the gearbox.
    I don't think it's an ajustment issue as I did this as explained in the Haynes manual when I rebuild the engine last winter, and the clutch plates looked almost as good as new, but I guess i'll have to try and replace them - so my question is, will it suffice to just get the friction plates, or do you always change the steel plates too? Or maybe someone have a suggestion to another solution to my problem?

    1 Reply Last reply
    0
    • CalumC Offline
      CalumC Offline
      Calum
      wrote on last edited by
      #2

      Try a different oil bud.

      Or adjust the push rod on the clutch basket to make it disengage easier.

      Always Originate, Never Pirate!

      1 Reply Last reply
      0
      • Y Offline
        Y Offline
        yammad
        wrote on last edited by
        #3

        The arm that pushes the clutch rod can get worn at the end and cause similar problems even with the clutch adjusted properly

        1 Reply Last reply
        0
        • BurridgeB Offline
          BurridgeB Offline
          Burridge
          wrote on last edited by Burridge
          #4

          Mine does this, a sticky clutch, and my dads Yanaha Fazer 600 did it too, with the Fazer he just put it in first, held the clutch in and rocked it back and fourth until it freed up. Was a pretty simple fix. But harder with my DT as it has 1 cylinder instead of 4, doing the same method turns the engine over, it'll still work but take abit longer. If I haven't ridden mine for abit I just get the revs up abit while in the garden before slowly releasing the clutch

          1 Reply Last reply
          0
          • M Offline
            M Offline
            MDN91
            wrote on last edited by
            #5

            @Calum said in Excessive clutch drag?:

            Try a different oil bud.

            Or adjust the push rod on the clutch basket to make it disengage easier.

            Thought about changing the oil, any recommendations?

            @yammad said in Excessive clutch drag?:

            The arm that pushes the clutch rod can get worn at the end and cause similar problems even with the clutch adjusted properly

            Don't think it's the case either, I was very thorough when I had the engine restored, everything was like, or almost like new - but thanks, i'll check it if nothing else helps.

            @Burridge said in Excessive clutch drag?:

            Mine does this, a sticky clutch, and my dads Yanaha Fazer 600 did it too, with the Fazer he just put it in first, held the clutch in and rocked it back and fourth until it freed up. Was a pretty simple fix. But harder with my DT as it has 1 cylinder instead of 4, doing the same method turns the engine over, it'll still work but take abit longer. If I haven't ridden mine for abit I just get the revs up abit while in the garden before slowly releasing the clutch

            Yeah, I found a couple of ways to unstick the clutch, but it just annoys me alot, i've owned quite a few bikes, and never stumbled across this problem before. But thanks for the input 🙂

            CalumC 1 Reply Last reply
            0
            • M MDN91

              @Calum said in Excessive clutch drag?:

              Try a different oil bud.

              Or adjust the push rod on the clutch basket to make it disengage easier.

              Thought about changing the oil, any recommendations?

              @yammad said in Excessive clutch drag?:

              The arm that pushes the clutch rod can get worn at the end and cause similar problems even with the clutch adjusted properly

              Don't think it's the case either, I was very thorough when I had the engine restored, everything was like, or almost like new - but thanks, i'll check it if nothing else helps.

              @Burridge said in Excessive clutch drag?:

              Mine does this, a sticky clutch, and my dads Yanaha Fazer 600 did it too, with the Fazer he just put it in first, held the clutch in and rocked it back and fourth until it freed up. Was a pretty simple fix. But harder with my DT as it has 1 cylinder instead of 4, doing the same method turns the engine over, it'll still work but take abit longer. If I haven't ridden mine for abit I just get the revs up abit while in the garden before slowly releasing the clutch

              Yeah, I found a couple of ways to unstick the clutch, but it just annoys me alot, i've owned quite a few bikes, and never stumbled across this problem before. But thanks for the input 🙂

              CalumC Offline
              CalumC Offline
              Calum
              wrote on last edited by
              #6

              @MDN91 I was trying to find the stuff I use. Problem is its so shit they don't sell it online. It's Castrol 5 30 part synthetic. Never had any issues.

              But have had massive issues with their magnetic stuff.

              Always Originate, Never Pirate!

              M 1 Reply Last reply
              0
              • CalumC Calum

                @MDN91 I was trying to find the stuff I use. Problem is its so shit they don't sell it online. It's Castrol 5 30 part synthetic. Never had any issues.

                But have had massive issues with their magnetic stuff.

                M Offline
                M Offline
                MDN91
                wrote on last edited by MDN91
                #7

                @Calum
                Well, that's interesting - i'll look it up now, are you sure it's 5W30? The manual says 10W30. I use the power1 on my roadbike (FZ6), that's why I chose that to start with..

                1 Reply Last reply
                0
                • CalumC Offline
                  CalumC Offline
                  Calum
                  wrote on last edited by
                  #8

                  Not entirely sure, all I know is the magnetic stuff just slipped all the time. Semi synthetic is plenty for such underpowered engines. The difference between the two weights is not noticeabke oon the dt

                  Always Originate, Never Pirate!

                  1 Reply Last reply
                  0
                  • J Offline
                    J Offline
                    Jens Eskildsen
                    wrote on last edited by
                    #9

                    Could also be grroves in the clutchbasket. They can be sanded smooth again.

                    1 Reply Last reply
                    0
                    • kennymurphy97K Offline
                      kennymurphy97K Offline
                      kennymurphy97
                      wrote on last edited by
                      #10

                      Mine did this too when I bought it. I drained the oil in it and used rock oil lite lightweight gear oil and it slowly stopped doing it.

                      1 Reply Last reply
                      0
                      Reply
                      • Reply as topic
                      Log in to reply
                      • Oldest to Newest
                      • Newest to Oldest
                      • Most Votes


                      • Login

                      • Don't have an account? Register

                      • Login or register to search.
                      • First post
                        Last post
                      0
                      • Recent
                      • Tags
                      • Popular
                      • Users
                      • Groups