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DT125R FORUM

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  4. So Close!...

So Close!...

Scheduled Pinned Locked Moved DTR
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  • M mhbikesnbits

    @SpookDog Would love to hear how them progressive fork springs are not really heard much about peoples experience with them

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    SpookDog
    wrote on last edited by
    #390

    @mhbikesnbits

    Hopefully, soon as spring breaks! 🙂
    Having problems with condensation in the tank from the -0 cold at the moment. I ran it onto reserve on Wednesday night and ended up having to clean the plug and drain the carb bowl about 5-6 times just to get 15 miles, not counting the cut out and roll then bump moments. It’s been down on power since. I need to clean the carb and get another exorcism I think 🥺
    If it isn’t one thing it’s another. I kinda wish I was rich enough to buy a running bike 😐

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    • S SpookDog

      @mhbikesnbits

      Hopefully, soon as spring breaks! 🙂
      Having problems with condensation in the tank from the -0 cold at the moment. I ran it onto reserve on Wednesday night and ended up having to clean the plug and drain the carb bowl about 5-6 times just to get 15 miles, not counting the cut out and roll then bump moments. It’s been down on power since. I need to clean the carb and get another exorcism I think 🥺
      If it isn’t one thing it’s another. I kinda wish I was rich enough to buy a running bike 😐

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      SpookDog
      wrote on last edited by
      #391

      @SpookDog

      Whom I kidding? Bringing them back to life is so satisfying, it’s just keeping them running that’s a bitch! 😶

      CalumC 1 Reply Last reply
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      • S SpookDog

        @SpookDog

        Whom I kidding? Bringing them back to life is so satisfying, it’s just keeping them running that’s a bitch! 😶

        CalumC Offline
        CalumC Offline
        Calum
        wrote on last edited by
        #392

        @SpookDog It is odd, it would be interesting if you took my bike.

        In the last 13 years of ownership it has never let me down and always got me home!

        Sure I've had head gasket go on me and one time the ignition was playing up, but no matter how slow it was running it always got me home in all weathers and was used daily.

        Always Originate, Never Pirate!

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        • CalumC Calum

          @SpookDog It is odd, it would be interesting if you took my bike.

          In the last 13 years of ownership it has never let me down and always got me home!

          Sure I've had head gasket go on me and one time the ignition was playing up, but no matter how slow it was running it always got me home in all weathers and was used daily.

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          SpookDog
          wrote on last edited by
          #393

          @Calum

          The other night was the only time it has physically conked out. It still got me where I was going, albeit exhaustingly!…

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          • S SpookDog

            @Calum

            The other night was the only time it has physically conked out. It still got me where I was going, albeit exhaustingly!…

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            SpookDog
            wrote on last edited by
            #394

            I bet I could find a problem with your bike 🙂
            I’d start with why you have to run it without the thermostat 😛 and why it was running at near 100•c (which embarrassingly I thought was normal 🤫 at the time)…

            Things have settled down for me since I solved the head gasket blowing issue with the pilot jet. The thing is that I’ve done over 20,000 miles while it was missing and popping enough to blow the head gasket, I’m wondering what kind of effect it’s had on the con rod or/and crank?! Maybe why my bike doesn’t like revving up?…

            My bike was a basket case when I got it, and one problem hid a multitude of others that I couldn’t see till the previous was fixed…

            CalumC 1 Reply Last reply
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            • S SpookDog

              I bet I could find a problem with your bike 🙂
              I’d start with why you have to run it without the thermostat 😛 and why it was running at near 100•c (which embarrassingly I thought was normal 🤫 at the time)…

              Things have settled down for me since I solved the head gasket blowing issue with the pilot jet. The thing is that I’ve done over 20,000 miles while it was missing and popping enough to blow the head gasket, I’m wondering what kind of effect it’s had on the con rod or/and crank?! Maybe why my bike doesn’t like revving up?…

              My bike was a basket case when I got it, and one problem hid a multitude of others that I couldn’t see till the previous was fixed…

              CalumC Offline
              CalumC Offline
              Calum
              wrote on last edited by
              #395

              @SpookDog Well it's not stock is it. I'm running a ported Athena 170 kit, with aftermarket radiators and waterless coolant (notorious for raising the temperature). It would benefit from a lower temperature thermostat then it would be grand, but as it is it just takes a while to warm up.

              Always Originate, Never Pirate!

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              • CalumC Calum

                @SpookDog Well it's not stock is it. I'm running a ported Athena 170 kit, with aftermarket radiators and waterless coolant (notorious for raising the temperature). It would benefit from a lower temperature thermostat then it would be grand, but as it is it just takes a while to warm up.

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                SpookDog
                wrote on last edited by SpookDog
                #396

                @Calum

                Worst temp I had was when I was running lean, was using jets for my year bike, not the year carb. As soon as I upped the mixture it was fine…
                Two strokes are still mysterious to me 🙂 …

                I don’t think a lower thermostat wouldn’t solve anything (a working one would if the previous was bust). If the radiator (or 2 in your case?) isn’t dissipating the amount of heat generated in the cylinder, then the coolant temp will keep rising until it reaches the equilibrium that the rad can dispel.
                Bigger, tuned engines don’t produce higher temps, just more BTU’s~heat…
                Does that make sense?…

                CalumC 1 Reply Last reply
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                • S SpookDog

                  @Calum

                  Worst temp I had was when I was running lean, was using jets for my year bike, not the year carb. As soon as I upped the mixture it was fine…
                  Two strokes are still mysterious to me 🙂 …

                  I don’t think a lower thermostat wouldn’t solve anything (a working one would if the previous was bust). If the radiator (or 2 in your case?) isn’t dissipating the amount of heat generated in the cylinder, then the coolant temp will keep rising until it reaches the equilibrium that the rad can dispel.
                  Bigger, tuned engines don’t produce higher temps, just more BTU’s~heat…
                  Does that make sense?…

                  CalumC Offline
                  CalumC Offline
                  Calum
                  wrote on last edited by
                  #397

                  @SpookDog Right, so if the engines producing more heat and the cooling isn't adjusted then it'll run hotter. I am running significantly more power than stock probably an extra 50% over the stock power. Plus the bike is a lot heavier than stock with the ally wheels and USDs.

                  A lower thermostat would definitely help, it's quite common on tuned cars to run lower temp stats to enable the cooling system to function correctly.

                  Since removing the stat the bike equalises perfectly at 60 degrees, just takes a while to get there.

                  Always Originate, Never Pirate!

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                  • CalumC Calum

                    @SpookDog Right, so if the engines producing more heat and the cooling isn't adjusted then it'll run hotter. I am running significantly more power than stock probably an extra 50% over the stock power. Plus the bike is a lot heavier than stock with the ally wheels and USDs.

                    A lower thermostat would definitely help, it's quite common on tuned cars to run lower temp stats to enable the cooling system to function correctly.

                    Since removing the stat the bike equalises perfectly at 60 degrees, just takes a while to get there.

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                    SpookDog
                    wrote on last edited by
                    #398

                    @Calum
                    Then I’d guess your old stat was broke?…

                    CalumC 1 Reply Last reply
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                    • S SpookDog

                      @Calum
                      Then I’d guess your old stat was broke?…

                      CalumC Offline
                      CalumC Offline
                      Calum
                      wrote on last edited by
                      #399

                      @SpookDog I tested it and it was opening fine.

                      Always Originate, Never Pirate!

                      S 1 Reply Last reply
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                      • CalumC Calum

                        @SpookDog I tested it and it was opening fine.

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                        SpookDog
                        wrote on last edited by
                        #400

                        @Calum

                        @ the right temp? It’s 65 iirc, (I learnt from you 😛) it’s no good if it opens @ 100•c

                        S CalumC 2 Replies Last reply
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                        • S SpookDog

                          @Calum

                          @ the right temp? It’s 65 iirc, (I learnt from you 😛) it’s no good if it opens @ 100•c

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                          SpookDog
                          wrote on last edited by SpookDog
                          #401

                          Cleaned out the carb and found bubbles of water still present in the bowl and around the main jet. Power is back to ‘normal’ though it still doesn’t want to rev freely up to and beyond 7K. I’ve got a few plans forming in mind, including swapping out another CDI I gotten (wish the original fitted had markings!) unplugging and ‘pinning’ the power valve to see if there’s a difference…

                          I’m really not sure about the crank after 20,000 miles of riding while missing at low throttle. The bearings are ok but that doesn’t mean that the Conrod is true…

                          I do have another good crank and casings, ect that I’ve been planning on building a ‘new’ bottom end lump. I just need to be able to focus on it without other problems stacking up 🫠

                          Remember to check the power valve servo closer, it appears to be opening at 7000 . But could be higher…

                          MadGyverM 1 Reply Last reply
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                          • S SpookDog

                            @Calum

                            @ the right temp? It’s 65 iirc, (I learnt from you 😛) it’s no good if it opens @ 100•c

                            CalumC Offline
                            CalumC Offline
                            Calum
                            wrote on last edited by
                            #402

                            @SpookDog From the digital readout it was reaching about 85 degrees then cooling down to 80 then spiking. So it would fluctuate around 80-85. But one day I made it literally a mile after leaving home and it went to 110. So I turned back and removed it and its been perfect ever since. Just takes a while to warm up.

                            Always Originate, Never Pirate!

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                            • CalumC Calum

                              @SpookDog From the digital readout it was reaching about 85 degrees then cooling down to 80 then spiking. So it would fluctuate around 80-85. But one day I made it literally a mile after leaving home and it went to 110. So I turned back and removed it and its been perfect ever since. Just takes a while to warm up.

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                              SpookDog
                              wrote on last edited by SpookDog
                              #403

                              @Calum

                              80-85 is the absolute wide open temp isn’t it it should open at 60-5. Definitely sounds like the stat failed to me, especially if removing it solved the problem. I’ve got a couple known good spares if you want to try one before paying out for something you think might not work…

                              Is your temp probe on the head or radiator or?

                              CalumC 1 Reply Last reply
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                              • S SpookDog

                                @Calum

                                80-85 is the absolute wide open temp isn’t it it should open at 60-5. Definitely sounds like the stat failed to me, especially if removing it solved the problem. I’ve got a couple known good spares if you want to try one before paying out for something you think might not work…

                                Is your temp probe on the head or radiator or?

                                CalumC Offline
                                CalumC Offline
                                Calum
                                wrote on last edited by
                                #404

                                @SpookDog I have a few thermostats lying around. As I say I tested it in the stove and it opens and closes fine, but don't know the temperature.

                                The temperature is measured at the head with a digital read out.

                                Always Originate, Never Pirate!

                                S 1 Reply Last reply
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                                • CalumC Calum

                                  @SpookDog I have a few thermostats lying around. As I say I tested it in the stove and it opens and closes fine, but don't know the temperature.

                                  The temperature is measured at the head with a digital read out.

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                                  SpookDog
                                  wrote on last edited by
                                  #405

                                  @Calum

                                  Best (I recon!) way to do it is in a pan of water gently/gradually brought up to temp with a thermometer in the water right next to the thermostat (suspended in the water with wire)…

                                  S 1 Reply Last reply
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                                  • S SpookDog

                                    @Calum

                                    Best (I recon!) way to do it is in a pan of water gently/gradually brought up to temp with a thermometer in the water right next to the thermostat (suspended in the water with wire)…

                                    S Offline
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                                    SpookDog
                                    wrote on last edited by SpookDog
                                    #406

                                    @SpookDog

                                    Remember to remove flywheel cover and check rotation for any play/noise at TDC or during rotation. A random tapping/knocking noise has appeared during tick over since removing the oil pump/replacing clutch side main seal. Or since water in carb cut out episode…

                                    Also fit rubber mounts and P clip mount to exhaust…

                                    PS remember to turn off the lights when adjusting the carb, the drag caused by them is significant…

                                    PPS didn’t remove the oil pump!!
                                    Piston was a tight good fit when assembled. Am getting Tappety sound at TDC when turning flywheel by hand. Will check more through the exhaust outlet when pipes off for rubber mounting…

                                    1 Reply Last reply
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                                    • S SpookDog

                                      Cleaned out the carb and found bubbles of water still present in the bowl and around the main jet. Power is back to ‘normal’ though it still doesn’t want to rev freely up to and beyond 7K. I’ve got a few plans forming in mind, including swapping out another CDI I gotten (wish the original fitted had markings!) unplugging and ‘pinning’ the power valve to see if there’s a difference…

                                      I’m really not sure about the crank after 20,000 miles of riding while missing at low throttle. The bearings are ok but that doesn’t mean that the Conrod is true…

                                      I do have another good crank and casings, ect that I’ve been planning on building a ‘new’ bottom end lump. I just need to be able to focus on it without other problems stacking up 🫠

                                      Remember to check the power valve servo closer, it appears to be opening at 7000 . But could be higher…

                                      MadGyverM Offline
                                      MadGyverM Offline
                                      MadGyver
                                      wrote on last edited by
                                      #407

                                      @SpookDog said in So Close!...:

                                      Cleaned out the carb and found bubbles of water still present in the bowl and around the main jet. Power is back to ‘normal’ though it still doesn’t want to rev freely up to and beyond 7K. I’ve got a few plans forming in mind, including swapping out another CDI I gotten (wish the original fitted had markings!) unplugging and ‘pinning’ the power valve to see if there’s a difference…

                                      I’m really not sure about the crank after 20,000 miles of riding while missing at low throttle. The bearings are ok but that doesn’t mean that the Conrod is true…

                                      I do have another good crank and casings, ect that I’ve been planning on building a ‘new’ bottom end lump. I just need to be able to focus on it without other problems stacking up 🫠

                                      Remember to check the power valve servo closer, it appears to be opening at 7000 . But could be higher…

                                      I saw you post and recently had a similar problem developed in my bike,remove your spark plug and test by touching somewhere on the engine,healthy spark is orange in color,mine was lighlty blue to white.Changed the ignition coil with a used working genuine one.Run's fine now.
                                      My sympton's was hesitation to rev after 6-7k but was clearing and had full power after around 9k.It'looked like a carb problem and did 2 rebuilds with different jets.Sometimes had misfires but not at the same rpm's.

                                      I need my tools and a pile of junk.....

                                      S 1 Reply Last reply
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                                      • MadGyverM MadGyver

                                        @SpookDog said in So Close!...:

                                        Cleaned out the carb and found bubbles of water still present in the bowl and around the main jet. Power is back to ‘normal’ though it still doesn’t want to rev freely up to and beyond 7K. I’ve got a few plans forming in mind, including swapping out another CDI I gotten (wish the original fitted had markings!) unplugging and ‘pinning’ the power valve to see if there’s a difference…

                                        I’m really not sure about the crank after 20,000 miles of riding while missing at low throttle. The bearings are ok but that doesn’t mean that the Conrod is true…

                                        I do have another good crank and casings, ect that I’ve been planning on building a ‘new’ bottom end lump. I just need to be able to focus on it without other problems stacking up 🫠

                                        Remember to check the power valve servo closer, it appears to be opening at 7000 . But could be higher…

                                        I saw you post and recently had a similar problem developed in my bike,remove your spark plug and test by touching somewhere on the engine,healthy spark is orange in color,mine was lighlty blue to white.Changed the ignition coil with a used working genuine one.Run's fine now.
                                        My sympton's was hesitation to rev after 6-7k but was clearing and had full power after around 9k.It'looked like a carb problem and did 2 rebuilds with different jets.Sometimes had misfires but not at the same rpm's.

                                        S Offline
                                        S Offline
                                        SpookDog
                                        wrote on last edited by
                                        #408

                                        @MadGyver

                                        Cheers bud, I will check it out…

                                        Does anyone know how to find the CDI markings numbers to year? I’m sure I saw a page once that listed all the years of CDI and when they changed by their marked numbers. Also which ones were the least restricted? Any help is appreciated 🙂 …

                                        MadGyverM 1 Reply Last reply
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                                        • S SpookDog

                                          @MadGyver

                                          Cheers bud, I will check it out…

                                          Does anyone know how to find the CDI markings numbers to year? I’m sure I saw a page once that listed all the years of CDI and when they changed by their marked numbers. Also which ones were the least restricted? Any help is appreciated 🙂 …

                                          MadGyverM Offline
                                          MadGyverM Offline
                                          MadGyver
                                          wrote on last edited by
                                          #409

                                          @SpookDog said in So Close!...:

                                          @MadGyver

                                          Cheers bud, I will check it out…

                                          Does anyone know how to find the CDI markings numbers to year? I’m sure I saw a page once that listed all the years of CDI and when they changed by their marked numbers. Also which ones were the least restricted? Any help is appreciated 🙂 …

                                          CDI 3NC no restriction,I ve revved up to 13500rpm on the road.

                                          I need my tools and a pile of junk.....

                                          S 1 Reply Last reply
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