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DT125R FORUM

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  4. What was I thinking!…

What was I thinking!…

Scheduled Pinned Locked Moved TZR
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  • S SpookDog
    23 Apr 2023, 13:54

    Wow! Last tubeless tyre I did was back in 1990! I forgot what a bear they can be! Also the price of 150/60 x 17 tyres nowadays!! Damn, just breaking the bead! TF4 tyre fitters 🙂 …

    PS isn’t it time that you upgraded/dated your tyres Callum? What are you doing with your old ones? 🙄 …

    S Offline
    S Offline
    SpookDog
    wrote on 25 Apr 2023, 15:08 last edited by
    #5

    Is there a shade tree method of seating the beads on tubeless tyres without an air hose? Please let me know 🙂 …

    S 1 Reply Last reply 25 Apr 2023, 18:13
    0
    • S SpookDog
      25 Apr 2023, 15:08

      Is there a shade tree method of seating the beads on tubeless tyres without an air hose? Please let me know 🙂 …

      S Offline
      S Offline
      SpookDog
      wrote on 25 Apr 2023, 18:13 last edited by
      #6

      Can anyone tell me about the bottom rear engine mount on the tzr’s? The 4hw & 4dl engines have no rubber&steel bushings in the casings. They mount to the ally frame on one side only. I’m just wondering what the setup is? Mine was apart when I got it and there are no bits relevant that fit it…

      H 1 Reply Last reply 25 Apr 2023, 18:46
      0
      • S SpookDog
        25 Apr 2023, 18:13

        Can anyone tell me about the bottom rear engine mount on the tzr’s? The 4hw & 4dl engines have no rubber&steel bushings in the casings. They mount to the ally frame on one side only. I’m just wondering what the setup is? Mine was apart when I got it and there are no bits relevant that fit it…

        H Offline
        H Offline
        HOTSHOT III
        wrote on 25 Apr 2023, 18:46 last edited by
        #7

        @SpookDog Just looked on Yamaha France, the '93 4DL shows the rubber/steel bushes in the lower rear engine mount but they're not shown on the '93 and '95 4FL. Is one of these the Belgarda and the other the one that looks like a V-twin TZR250? If so that might explain it, I can just picture the Belgarda factory leaving out a relatively non-essential item such as an engine mount.

        Also tubeless tyre bead seating, some of the guys who drive to the North Pole in those balloon-tyred snow trucks, if/when they get punctures they plug the hole, then squirt some lighter fuel inside the tyre carcass on the rim and put a match to it and that seems to seat the bead just fine.

        Doing this in a suburban setting is appealing but I think a safer method is wait until Lidl start selling those 50 litre compressors for £99 again (Machine Mart price: £200+ for exactly the same unit) and get one. I've used mine for all my tubed tyres and it's been ace, specially with Avon TrailRiders which for some reason are a right PITA to seat properly on DTR rims even in the correct sizes with loads of lube. I've always had to pop the valve core out of the tube and blow in 50psi quickly (i.e no different from fitting a tubeless tyre) to get them seated all the way around the wheel. Very good road-biased tyres for stock DTR wheels though, grippy on tarmac and sufficiently puncture-proof to allow light greenlaning when it's bone dry.

        S 1 Reply Last reply 26 Apr 2023, 18:46
        0
        • H HOTSHOT III
          25 Apr 2023, 18:46

          @SpookDog Just looked on Yamaha France, the '93 4DL shows the rubber/steel bushes in the lower rear engine mount but they're not shown on the '93 and '95 4FL. Is one of these the Belgarda and the other the one that looks like a V-twin TZR250? If so that might explain it, I can just picture the Belgarda factory leaving out a relatively non-essential item such as an engine mount.

          Also tubeless tyre bead seating, some of the guys who drive to the North Pole in those balloon-tyred snow trucks, if/when they get punctures they plug the hole, then squirt some lighter fuel inside the tyre carcass on the rim and put a match to it and that seems to seat the bead just fine.

          Doing this in a suburban setting is appealing but I think a safer method is wait until Lidl start selling those 50 litre compressors for £99 again (Machine Mart price: £200+ for exactly the same unit) and get one. I've used mine for all my tubed tyres and it's been ace, specially with Avon TrailRiders which for some reason are a right PITA to seat properly on DTR rims even in the correct sizes with loads of lube. I've always had to pop the valve core out of the tube and blow in 50psi quickly (i.e no different from fitting a tubeless tyre) to get them seated all the way around the wheel. Very good road-biased tyres for stock DTR wheels though, grippy on tarmac and sufficiently puncture-proof to allow light greenlaning when it's bone dry.

          S Offline
          S Offline
          SpookDog
          wrote on 26 Apr 2023, 18:46 last edited by SpookDog
          #8

          @HOTSHOT-III

          Bud! Thank you for that, I’d totally forgot the bang trick! Will let you know how it goes! 😎 …

          I don’t know about other models, but the ally framed 4hw doesn’t have any bushes fitted to the casings. I checked other pics of cases I could find. It only has 1 aluminium mounting lug on the foot brake side of the frame. So I’m guessing there’s some kinda insert/lug, but what it looks like I know not! 🙂 Which isn’t a new condition for me!…
          I don’t want to ‘hard bolt’ it, I’ll try to put some kinda poly bush in maybe. Something with a bit of give in it, if nobod can tell me what the actual what is 🧐 …

          H 1 Reply Last reply 26 Apr 2023, 22:45
          0
          • S SpookDog
            26 Apr 2023, 18:46

            @HOTSHOT-III

            Bud! Thank you for that, I’d totally forgot the bang trick! Will let you know how it goes! 😎 …

            I don’t know about other models, but the ally framed 4hw doesn’t have any bushes fitted to the casings. I checked other pics of cases I could find. It only has 1 aluminium mounting lug on the foot brake side of the frame. So I’m guessing there’s some kinda insert/lug, but what it looks like I know not! 🙂 Which isn’t a new condition for me!…
            I don’t want to ‘hard bolt’ it, I’ll try to put some kinda poly bush in maybe. Something with a bit of give in it, if nobod can tell me what the actual what is 🧐 …

            H Offline
            H Offline
            HOTSHOT III
            wrote on 26 Apr 2023, 22:45 last edited by
            #9

            @SpookDog These are the DT125R lower rear engine mount bushes, maybe one of these per side and just find a bolt the right length for the one engine mount? An old oil drain bolt maybe?

            https://yambits.co.uk/dt125r-engine-mounting-damper-rear-p-59122.html

            S 2 Replies Last reply 27 Apr 2023, 02:04
            0
            • H HOTSHOT III
              26 Apr 2023, 22:45

              @SpookDog These are the DT125R lower rear engine mount bushes, maybe one of these per side and just find a bolt the right length for the one engine mount? An old oil drain bolt maybe?

              https://yambits.co.uk/dt125r-engine-mounting-damper-rear-p-59122.html

              S Offline
              S Offline
              SpookDog
              wrote on 27 Apr 2023, 02:04 last edited by
              #10

              @HOTSHOT-III

              Yeah, I thought of that but there has to be an original solution. It’s just finding someone who knows what it is…

              Cheers though!…

              1 Reply Last reply
              1
              • H HOTSHOT III
                26 Apr 2023, 22:45

                @SpookDog These are the DT125R lower rear engine mount bushes, maybe one of these per side and just find a bolt the right length for the one engine mount? An old oil drain bolt maybe?

                https://yambits.co.uk/dt125r-engine-mounting-damper-rear-p-59122.html

                S Offline
                S Offline
                SpookDog
                wrote on 28 Apr 2023, 12:19 last edited by
                #11

                @HOTSHOT-III

                Hey bud, can you look up Tzr125 4HW 1994 and see what it says for the same?…

                H 1 Reply Last reply 28 Apr 2023, 21:38
                0
                • S SpookDog
                  28 Apr 2023, 12:19

                  @HOTSHOT-III

                  Hey bud, can you look up Tzr125 4HW 1994 and see what it says for the same?…

                  H Offline
                  H Offline
                  HOTSHOT III
                  wrote on 28 Apr 2023, 21:38 last edited by HOTSHOT III
                  #12

                  @SpookDog Closest I can get to that is the '93 4HW (Yamaha France/Fowlers don't list it in the '94 TZR-Rs); no rubber bushes or lower rear engine mounting bolt shown on the crankcase schematic. I can't imagine Yamaha making major design changes to the crankcases for one model so there are probably holes for the rubber bushes I linked earlier that are just left empty. The chassis schematic appears to show a mounting lug of sorts on the cross member below the swingarm mount, do any of the holes in your crankcases line up with that assuming it's there?

                  1 Reply Last reply
                  0
                  • CalumC Offline
                    CalumC Offline
                    Calum
                    wrote on 29 Apr 2023, 01:36 last edited by
                    #13

                    @hotshot-iii Remember the 4DL Belgarda models are cast by Motori minarelli so made in a different factory.

                    Always Originate, Never Pirate!

                    HOTSHOT IIIH 1 Reply Last reply 29 Apr 2023, 06:45
                    1
                    • CalumC Calum
                      29 Apr 2023, 01:36

                      @hotshot-iii Remember the 4DL Belgarda models are cast by Motori minarelli so made in a different factory.

                      HOTSHOT IIIH Offline
                      HOTSHOT IIIH Offline
                      HOTSHOT III
                      wrote on 29 Apr 2023, 06:45 last edited by
                      #14

                      @Calum Fair point. @SpookDog Can we have some pics of your frame/crankcases please?

                      S 1 Reply Last reply 29 Apr 2023, 14:05
                      0
                      • HOTSHOT IIIH HOTSHOT III
                        29 Apr 2023, 06:45

                        @Calum Fair point. @SpookDog Can we have some pics of your frame/crankcases please?

                        S Offline
                        S Offline
                        SpookDog
                        wrote on 29 Apr 2023, 14:05 last edited by SpookDog
                        #15

                        alt text

                        The single sided lug…

                        alt text

                        Clutch side…

                        alt text

                        Flywheel side…

                        Non of the other 4hw engines I’ve found pics of have bushes fitted either. There are no obvious marks where bushes or insets have sat before, but you can see the‘shadow’ where a bolt was fitted on the other side of the lug…

                        S 1 Reply Last reply 29 Apr 2023, 15:42
                        1
                        • S SpookDog
                          29 Apr 2023, 14:05

                          alt text

                          The single sided lug…

                          alt text

                          Clutch side…

                          alt text

                          Flywheel side…

                          Non of the other 4hw engines I’ve found pics of have bushes fitted either. There are no obvious marks where bushes or insets have sat before, but you can see the‘shadow’ where a bolt was fitted on the other side of the lug…

                          S Offline
                          S Offline
                          SpookDog
                          wrote on 29 Apr 2023, 15:42 last edited by SpookDog
                          #16

                          Oh well, that explains it! I mock fitted an old 4bl casing which has the same dimensions as the 4hw lump…

                          alt text

                          They aren’t meant to line up…

                          alt text

                          It was never meant to have a lower mount, it looks like the exhaust hanger lug! 🙂 …

                          Oh well! At least I can put that mystery to bed and move on 😛 …

                          S 1 Reply Last reply 29 Apr 2023, 19:21
                          1
                          • S SpookDog
                            29 Apr 2023, 15:42

                            Oh well, that explains it! I mock fitted an old 4bl casing which has the same dimensions as the 4hw lump…

                            alt text

                            They aren’t meant to line up…

                            alt text

                            It was never meant to have a lower mount, it looks like the exhaust hanger lug! 🙂 …

                            Oh well! At least I can put that mystery to bed and move on 😛 …

                            S Offline
                            S Offline
                            SpookDog
                            wrote on 29 Apr 2023, 19:21 last edited by
                            #17

                            I really need to find 3XV, 4HW or 4FL plastics. Seat bits, main~side fairings and centre V bit are the main suspects…
                            Any tips on Japanese auction sites, ect would be very sweet. I’m really not very good at finding this kinda obsolete stuff. Any help or advice would be well appreciated 🙂 …

                            S 1 Reply Last reply 6 Aug 2023, 12:17
                            0
                            • S SpookDog
                              29 Apr 2023, 19:21

                              I really need to find 3XV, 4HW or 4FL plastics. Seat bits, main~side fairings and centre V bit are the main suspects…
                              Any tips on Japanese auction sites, ect would be very sweet. I’m really not very good at finding this kinda obsolete stuff. Any help or advice would be well appreciated 🙂 …

                              S Offline
                              S Offline
                              SpookDog
                              wrote on 6 Aug 2023, 12:17 last edited by
                              #18

                              @SpookDog

                              Is there any realistic way of cleaning debris out of around the crank and bearings without splitting the cases? I have no idea how many years the lump has been laying around with no top end on it. It was deep in oil and ‘plugged’ by the previous, but I’m leery of it cause there was visible sand/grit …
                              I’ve washed it out with very oily petrol (2T) and there are no grit noises…

                              S 1 Reply Last reply 6 Aug 2023, 12:28
                              0
                              • S SpookDog
                                6 Aug 2023, 12:17

                                @SpookDog

                                Is there any realistic way of cleaning debris out of around the crank and bearings without splitting the cases? I have no idea how many years the lump has been laying around with no top end on it. It was deep in oil and ‘plugged’ by the previous, but I’m leery of it cause there was visible sand/grit …
                                I’ve washed it out with very oily petrol (2T) and there are no grit noises…

                                S Offline
                                S Offline
                                SpookDog
                                wrote on 6 Aug 2023, 12:28 last edited by
                                #19

                                @SpookDog

                                Ok ignore that. I’ve got gear oil coming out of the coolant duct:

                                alt text

                                Gonna have to split it to investigate

                                S 1 Reply Last reply 6 Aug 2023, 12:39
                                0
                                • S SpookDog
                                  6 Aug 2023, 12:28

                                  @SpookDog

                                  Ok ignore that. I’ve got gear oil coming out of the coolant duct:

                                  alt text

                                  Gonna have to split it to investigate

                                  S Offline
                                  S Offline
                                  SpookDog
                                  wrote on 6 Aug 2023, 12:39 last edited by SpookDog 8 Jun 2023, 14:22
                                  #20

                                  Just whipped of the pump cover and oil has filled up in there. Hopefully past the seal! 🤞 …

                                  Edit:
                                  Removed the clutch casing.
                                  The gasket is perfect. I’m gonna check out the pump seal next. I can’t imagine oil getting past it but this motor might of been sitting for 10 years for all I know. There was oil in the impeller anyways…

                                  PS any tip on removing the water pump seal? She doesn’t want to move 😐

                                  CalumC 1 Reply Last reply 8 Aug 2023, 08:15
                                  0
                                  • S Offline
                                    S Offline
                                    SpookDog
                                    wrote on 6 Aug 2023, 14:22 last edited by
                                    #21

                                    Done it, brute force and a long screwdriver…
                                    Seal was perished, could peel bits off with my fingernail…

                                    1 Reply Last reply
                                    0
                                    • S Offline
                                      S Offline
                                      SpookDog
                                      wrote on 6 Aug 2023, 19:16 last edited by SpookDog 8 Jun 2023, 20:21
                                      #22

                                      Managed to clean out the crank, bearings & casing by using my Wurth degreasant pump up spray bottle. Filled it with heavily 2T’d petrol, angled the lump up on wooden blocks, and flushed out the whole lot with a steady stream while gently rotating the crank. I made sure the gearbox bearings were oiled. It turns over very quietly with my little finger in the little end of the conrod…
                                      I’m happy with it…

                                      S 1 Reply Last reply 7 Aug 2023, 11:39
                                      0
                                      • S SpookDog
                                        6 Aug 2023, 19:16

                                        Managed to clean out the crank, bearings & casing by using my Wurth degreasant pump up spray bottle. Filled it with heavily 2T’d petrol, angled the lump up on wooden blocks, and flushed out the whole lot with a steady stream while gently rotating the crank. I made sure the gearbox bearings were oiled. It turns over very quietly with my little finger in the little end of the conrod…
                                        I’m happy with it…

                                        S Offline
                                        S Offline
                                        SpookDog
                                        wrote on 7 Aug 2023, 11:39 last edited by SpookDog 8 Jul 2023, 12:42
                                        #23

                                        @Calum @HOTSHOT-III

                                        There’s a 32mm vhsa dellorto on fleabay for £75
                                        What do you think?
                                        Item number:
                                        275975473343

                                        HOTSHOT IIIH 1 Reply Last reply 7 Aug 2023, 12:26
                                        0
                                        • S SpookDog
                                          7 Aug 2023, 11:39

                                          @Calum @HOTSHOT-III

                                          There’s a 32mm vhsa dellorto on fleabay for £75
                                          What do you think?
                                          Item number:
                                          275975473343

                                          HOTSHOT IIIH Offline
                                          HOTSHOT IIIH Offline
                                          HOTSHOT III
                                          wrote on 7 Aug 2023, 12:26 last edited by HOTSHOT III 8 Jul 2023, 13:33
                                          #24

                                          @SpookDog Looks good but what carb do you have on it now? And you'll need to sort some jets for it as the seller says they're missing.

                                          Can't remember whether yours is a normal UK TZR125R or an Italian market Belgarda, I think the UK ones had a TM28SS similar to the DTR and the Belgarda had the Dell'Orto. There could be differences in the CDI and pipe as well.

                                          S 1 Reply Last reply 7 Aug 2023, 15:23
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