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DT125R FORUM

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  4. Jetting the carb

Jetting the carb

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  • Elan nE Offline
    Elan nE Offline
    Elan n
    wrote last edited by
    #6

    @calum @hotshot-iii yes i did a full carb clean, took everything apart and cleaned it and i dont know, the seller told me it drives good and gave the original exhaust with the bike too. I also ordered an fully overhauled carb to replace it. Came in today and dontacted the seller from the exhaust and told me to use a 245 jet but havent tried it yet. Tomorrow im gonna install everything back

    1 Reply Last reply
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    • R Offline
      R Offline
      Rallyfinnen
      wrote last edited by
      #7

      You should get a set of main jets and go up in size significantly until it runs too rich, then start going down until you find the sweet spot. You might need to raise the needle too if it bogs when you twist the throttle. You will probably notice problems when running abt half throttle if the needle is wrong. Keep an eye on the plug when you are jetting, if you have some experience in jetting, the feel and sound of the engine will tell you when you are close. I sometimes use Chinese jet kits and think they work ok, especially for the price, but you can't compare the numbering on them with anything else, you have to stay with that kit when you are jetting.

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      • Elan nE Offline
        Elan nE Offline
        Elan n
        wrote last edited by
        #8

        @rallyfinnen installed the overhauled carb, tried a whole lot of jets and ended with 210 but now it suddenly runs really bad, cant get past 4k rpm because it stutters really hard, sounds like a rev limiter.

        1 Reply Last reply
        0
        • R Offline
          R Offline
          Rallyfinnen
          wrote last edited by
          #9

          Then I guess it's ignition related, might be hard to find the problem..

          1 Reply Last reply
          0
          • CalumC Offline
            CalumC Offline
            Calum
            wrote last edited by
            #10

            Are you using a genuine coil?

            I had something very similar with a Chinese 'race' coil. Took me absolutely ages to get to the bottom of as I rebuilt the whole bike from the ground up and the coil was one of an assortment of new parts.

            So I am very wary now of aftermarket coils.

            Always Originate, Never Pirate!

            1 Reply Last reply
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            • Elan nE Offline
              Elan nE Offline
              Elan n
              wrote last edited by
              #11

              @calum found the problem, servo cable snapped so the powervalve didnt work properly.

              HOTSHOT IIIH 1 Reply Last reply
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              • Elan nE Elan n

                @calum found the problem, servo cable snapped so the powervalve didnt work properly.

                HOTSHOT IIIH Online
                HOTSHOT IIIH Online
                HOTSHOT III
                wrote last edited by
                #12

                @Elan-n You can make your own using stainless MTB gear cables, use the inline cable oilers as well and you can quickly re-lube them after every wash:

                https://dt125r.co.uk/post/28693

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                • Elan nE Offline
                  Elan nE Offline
                  Elan n
                  wrote last edited by
                  #13
                  This post is deleted!
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                  • Elan nE Offline
                    Elan nE Offline
                    Elan n
                    wrote last edited by
                    #14

                    @calum @hotshot-iii @rallyfinnen All right! But so abaut the jetting, so i should have no restrictions on my 2006 dtx. The only upgrades that i have are the reeds that were switched to carbon ones and a spacer between the intake and the reeds. and also the purtagal pipe from romeuhenriques. Current jetting is: idle 17.5 and main 210. Am i supposed to follow the older model with the 240 jets or what should i start with?

                    HOTSHOT IIIH 1 Reply Last reply
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                    • CalumC Offline
                      CalumC Offline
                      Calum
                      wrote last edited by
                      #15

                      Go with the 210 main jet, do a plug chop and adjust to suit.

                      The CDI on the 2006 DTX (at least in the UK) is restricted. So you won't be getting full power until you derestrict it, even then the performance is still stifled.

                      Biggest upgrade I noticed to overall performance was a Zeeltronic ignition system.

                      Vastly improved the performance on my DTRE.

                      Always Originate, Never Pirate!

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                      • Elan nE Elan n

                        @calum @hotshot-iii @rallyfinnen All right! But so abaut the jetting, so i should have no restrictions on my 2006 dtx. The only upgrades that i have are the reeds that were switched to carbon ones and a spacer between the intake and the reeds. and also the purtagal pipe from romeuhenriques. Current jetting is: idle 17.5 and main 210. Am i supposed to follow the older model with the 240 jets or what should i start with?

                        HOTSHOT IIIH Online
                        HOTSHOT IIIH Online
                        HOTSHOT III
                        wrote last edited by
                        #16

                        @Elan-n Agree with @calum about the Zeeltronic, I enjoyed the process of installing mine and making it look as stock as possible.

                        Re jetting, I think I'd be contacting Romeu Henriques, tell him about your other mods (intake spacer dimensions etc.) and see what he says. Everyone speaks very highly of his exhaust systems so he will probably have enough knowledge to plug the numbers into some two-stroke tuning equations and help you out.

                        1 Reply Last reply
                        0
                        • Elan nE Offline
                          Elan nE Offline
                          Elan n
                          wrote last edited by
                          #17

                          @calum @hotshot-iii all right, i contacted the seller of the exhaust and he told me to use 245 main jet. So ill try that first. After some time ill get that zeeltronic. Firstly i want to get safely on the road. Piston replace gotta happen too because my piston has 22k kilometers but stil sounds good tho no ratlling or something but i want to be sure

                          1 Reply Last reply
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                          • CalumC Offline
                            CalumC Offline
                            Calum
                            wrote last edited by
                            #18

                            #PotentialHandGrenade 🤣

                            https://www.youtube.com/shorts/0KlaU_adlWg

                            This was the state of my Raptor piston prior to me rebuilding it. Engine was running absolutely tip top prior to dismantling it. But this was a literal ticking time bomb.

                            Always Originate, Never Pirate!

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                            • Elan nE Offline
                              Elan nE Offline
                              Elan n
                              wrote last edited by
                              #19

                              @calum damnnn thats indeed a mayor problem haha, today im gonna remove the reeds and sparkplug and inspect the piston and cilinder walls with an endoscope

                              1 Reply Last reply
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                              • Elan nE Offline
                                Elan nE Offline
                                Elan n
                                wrote last edited by
                                #20

                                I searched with an endoscope in the intake an sparkplug hole and damn everything looks mint. How is that even possible haha.

                                1 Reply Last reply
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                                • CalumC Offline
                                  CalumC Offline
                                  Calum
                                  wrote last edited by
                                  #21

                                  Well, the Mito engine is highly strung. The Mito runs rings around the DTR, but as a result they're a lot more fragile.

                                  I had the same thing with my ETX, absolutely battered bike, but it's in such a low state of tune that the engine was crisp, almost criminal to rebuild it.

                                  Always Originate, Never Pirate!

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                                  • Elan nE Offline
                                    Elan nE Offline
                                    Elan n
                                    wrote last edited by
                                    #22
                                    This post is deleted!
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                                    • Elan nE Offline
                                      Elan nE Offline
                                      Elan n
                                      wrote last edited by Elan n
                                      #23

                                      @calum @hotshot-iii okay a lott happened in the meantime. Firstly i fixed the servo cables and after cleaning procedure it aligned perfectly with the hole. Looked in the exhaust port and was correct. Removed the spacer but kept the carbon reeds. Still runs like crap en servo moved weirdly, not correct in my opinion. That aside, still stutters right before powerband. With as well the 210 and 17.5 jetting and 240 and 27.5(French setup )but with the higher jets i had a lot better throttle response and idling. With the richer setup i tried it to pin the pv on the open position to see what it does when i hit the powerband. And finally it hits 🙂 but only in first year tho :s the other gears is starts stuttering again.
                                      Checked my deristrictrion and everything was like its supposed to. So yeah im out of ideas now haha, i run a br9es also like im supposed to. Checked for air leaks, no leaks present. Cleaned air filter and oiled it correctly. Also of i compared the original mikuni jet 210 with the new 240(also a real mikuni) the hole on the 210 was bigger??

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                                      • CalumC Offline
                                        CalumC Offline
                                        Calum
                                        wrote last edited by
                                        #24

                                        So I don't align the powervalve with the hole (partly because my exhaust/valve have been ported so it probably isn't right anyway. You did right by aligning flush with the exhaust port. I'd just focus on that, take the exhaust off and align it with the exhaust port. Flick the ignition on and off a few times to make sure the cables don't realign.

                                        If you want a quick way to diagnose your problem to get you a steer in the right direction then I'd do this.

                                        1. Align the powervalve flush with the exhaust port
                                        2. Disconnect the powervalve servo
                                        3. Remove the carb air filter boot (eliminating the airbox)
                                        4. Run the bike with no air filter

                                        What this should do.

                                        Remove the powervalve will stifle bottom end, but 6k+ should shoot off like a rocket.

                                        Eliminating the airfilter removes any restrictions that might be present in the air intake tract. Whilst not ideal running without a filter, it will be fine for a short space of time. Unless a stone flicks into the inlet you'll be fine.

                                        You should now be running the bike quite lean (so avoid prolonged wide open throttle). The bike should run better now than ever.

                                        If it runs worse, it tells you your jetting is too rich. If it runs better then you know that you need more fuel. If it runs the same, then you know the problem lies elsewhere.

                                        I am expecting it to be the latter, I'm expecting the problem to lie else where, but ruling these items out first, means we can then start to go more technical knowing that we've addressed the simple things first.

                                        Always Originate, Never Pirate!

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                                        • Elan nE Offline
                                          Elan nE Offline
                                          Elan n
                                          wrote last edited by Elan n
                                          #25
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