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  • Supermoto wheels

    Wheels
    1
    0 Votes
    1 Posts
    1 Views
    No one has replied
  • Clutch no longer works

    Engine
    6
    1 Votes
    6 Posts
    72 Views
    CalumC
    No you don't need to open up the engine all the way. It's just a push rod system, if the clutch cam isn't engaging with the push rod then it might be because the push rod has fallen beneath the cam arm so you're not able to position the cam behind the push rod. I've never had this happen to me personally, I don't recall this being an issue, but the design is very simple so there is very little to go wrong. What commonly happens is that the ball bearing inside the engine can get misplaced, which presents itself in a similar manner as you're describing. But this is not possible without dismantling the engine. In essence what you have can be pictured as below: |_._ The | is the cam that you slot from the top of the engine. When the cable is pulled, it twists the cam which acts on the first pushrod denoted here by _. This is space separated with a ball bearing, denoted by . which pushes a further push rod denoted by _. What might be possible is that you've ended up in situation where you've pulled the cam out and now the setup is like: | _._ The cam is now resting on top of the push rod and is no longer engaged with it. So when you pull the lever, nothing happens. I can't remember whether this is even possible, but if it is then you'll notice the cam is sitting a lot higher outside the engine and would be obvious. I am not sure if the pushrods are under load, but if they're not, then leaning the bike over towards the clutch may cause the rods/ball to move allowing the cam to be lowered appropriately. If that doesn't work, then no it's not a full dismantlement. It's just a case of taking the clutch cover off, and taking the clutch pressure plate off to expose the push rods. Extracting them (by leaning the bike over careful not to misplace the ball bearing) and then inserting the cam in first. BUT I REALLY don't think that's what is happening here. It's probably more likely that the clutch just needs adjusting. I'd recommend referring to the Haynes manual for this.
  • Ideas on tunning

    Derestricting
    24
    0 Votes
    24 Posts
    608 Views
    E
    @HOTSHOT-III damn just did enduro on sunday and the bike shut off instantly its having electric problems im having a very weak spark the bike doesnt turn on at all tried bypassing the killswitch and the kickstand switch no result and now i want to check the pickup coil from the stator im not that good with electrics but im trying my best to find the problem
  • Buying custom exhaust for dt 125r 1997

    Exhaust
    11
    0 Votes
    11 Posts
    269 Views
    B
    @Calum ok, thanks, and what about electronics?
  • The Dionysus Project (Aprilia ETX 125 Rotax 122)

    Other aprilia etx rotax dionysus
    43
    1 Votes
    43 Posts
    15k Views
    R
    Cool build bud, where did you get the pipe from?
  • Strange rattle when letting off revs

    Engine
    6
    0 Votes
    6 Posts
    246 Views
    mbmO8M
    I’ve had someone listen to it as in person is obviously way better then a compressed video and think it may be the piston rings
  • Spark only when ignition is off

    Electrics
    3
    0 Votes
    3 Posts
    137 Views
    J
    @gary76 i do have the meter but i dont really know how to use it could u help?
  • Bent frame

    Framework
    3
    0 Votes
    3 Posts
    99 Views
    CalumC
    That's normal. All DTs are like that. [image: IMG-20251011-114625.jpg]
  • Imgur Image Hosting Blocked in UK...

    Forum Related Issues
    3
    1 Votes
    3 Posts
    249 Views
    CalumC
    @HOTSHOT-III Hopefully the issue gets resolved as I don't want to lose the data they're hosting. The important stuff I ought to host here to guarantee it isn't lost.
  • 14mm rear master cylinder

    Brakes
    3
    0 Votes
    3 Posts
    220 Views
    G
    @HOTSHOT III Thanks for the reply bud yea all good on that front it’s the long pedal travel I don’t like it’s just me and how I like things
  • Bike seems to leak coolant from kickstand ??

    Engine
    32
    0 Votes
    32 Posts
    2k Views
    S
    PS Same issue, bottom of gasket is dry and the top has oily wet channels…
  • Aprilia Rs 125 Bancaja

    Other
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    0 Votes
    7 Posts
    609 Views
    CalumC
    Trust me, I love my RS, but the DT is just a solid whip. I now have an RS powered trail bike. Never ridden it, despite having it 4 years.
  • Fitting gas tank

    Framework
    9
    0 Votes
    9 Posts
    847 Views
    K
    @Calum https://gilimoto.com.br/products/tanque-modelo-dt-200-r-possibilita-uso-de-aletas?variant=43453664133336 They have IT on ebay too https://www.ebay.com/sch/i.html?sid=gilimoto3402&_pgn=1&isRefine=true&_trksid=p4429486.m3561.l49496
  • New owner

    Welcome New Owners!
    12
    0 Votes
    12 Posts
    2k Views
    D
    @Calum thank you buddy appreciate
  • Project finally finished

    DTR
    3
    1 Votes
    3 Posts
    1k Views
    G
    @HOTSHOT-III Thanks bud time to put up for sale now done
  • DTX 125 2006 front fork damper rod holding tool

    Suspension
    7
    0 Votes
    7 Posts
    1k Views
    M
    Thanks mate, will defo look into the impact wrench. I was just hoping it was going to be a quick easy fix with the bits i already had purchased and was shocked to see it was completely different to what i was expecting. My bike is off road due to an accident and im moving house in the next week so the pressure is on as i have no transport for it. All the best
  • Thoughts on this billet head

    Top End
    4
    2 Votes
    4 Posts
    1k Views
    CalumC
    @HOTSHOT-III Absolutely spot on information here. I've not had the thermostat fail on me, but MY GAWD does my DTR run hot. I am not making this up, my Vespa runs cooler than my DTR. The DTR could seriously benefit from a lower opening thermostat, especially when you tune. I've removed my thermostat and now the DT runs a cool 60 degrees. But you're absolutely spot on about having pressure at the cylinder head. It is stops pockets of stale gas forming causing hot spots on the cylinder head (promoting knock).
  • 2002 Yamaha dt125r

    DTR
    3
    0 Votes
    3 Posts
    754 Views
    S
    dont buy from ebay. buy from pjme. the bearings shouldnt of failed. were you running it in or caning it? did you make sure only to use the outer edge of the bearing to drift it in? if you pressed against the centre race it could of distorted, even dented the balls giving it a very knoychy feel...
  • Post derestriction jetting change on a 1998 Dtr de03

    Carburetor
    7
    0 Votes
    7 Posts
    933 Views
    S
    I’d clean the carb. Also post info about the colour of the spark plug…
  • New Bike =) Piaggio Vespa Douglas

    General Discussion
    5
    1 Votes
    5 Posts
    1k Views
    CalumC
    Couldn't resist in adding a few carbon fibre touches here and there.... [image: BXhtkSW.jpeg] I found a very nice Tomas Compitsite flywheel cover and fan shroude combo. As well as a gear selector cover and a spare wheel cover. Sadly, the other two items have not arrived yet.