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DT125R FORUM

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  4. Clutch plate installation

Clutch plate installation

Scheduled Pinned Locked Moved Engine
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  • M Offline
    M Offline
    MDN91
    wrote on last edited by
    #1

    Hi guys,
    I lost my Haynes manual, until I find it, can someone tell me the order to install the clutch plates? If I remember it correctly, they have to be staggered in some special order, but I can't remember how exactly. Can any one you help me out, once again? (Calum ;))

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    • CalumC Offline
      CalumC Offline
      Calum
      wrote on last edited by
      #2

      Yeah it's nothing special. They just need inserting back 60 degrees apart, or there abouts. And the smallest clutch ring goes at the bottom. Then the special wavy ring above that. They just as they come.

      I tend to do them opposite each other. So diagonals. but I've never noticed much difference either way. There should be a copy under tutorials for installing a kick start lever in RE. I documented how to build the clutch in there.

      Always Originate, Never Pirate!

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      • CalumC Offline
        CalumC Offline
        Calum
        wrote on last edited by
        #3

        Kick Start conversion tutorial explains it all

        http://i1152.photobucket.com/albums/p488/calum122/DT125/ClutchPlacement.jpg

        Always Originate, Never Pirate!

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        • M Offline
          M Offline
          MDN91
          wrote on last edited by
          #4

          Thanks Calum!
          Got it sorted out today. Ready to fit the engine again in the next few days, can't wait..

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