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  4. Why are some clutches hard and some easy?

Why are some clutches hard and some easy?

Scheduled Pinned Locked Moved Engine
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  • Irongamer727I Offline
    Irongamer727I Offline
    Irongamer727
    wrote on last edited by
    #1

    I have a 2000 Honda Hornet 600 which I'm trying to give a lighter clutch. I've bought a brand new (original) clutch cable that runs really smooth. The clutch pull did become a little better but still harder than I'd like.

    How come newer bikes even with wire cables are so light you can pull the lever with one finger? It feels like the clutch springs should get softer and not harder over time. Ideas?

    D 1 Reply Last reply
    0
    • Irongamer727I Irongamer727

      I have a 2000 Honda Hornet 600 which I'm trying to give a lighter clutch. I've bought a brand new (original) clutch cable that runs really smooth. The clutch pull did become a little better but still harder than I'd like.

      How come newer bikes even with wire cables are so light you can pull the lever with one finger? It feels like the clutch springs should get softer and not harder over time. Ideas?

      D Offline
      D Offline
      DTR+NSR
      wrote on last edited by
      #2

      More mechanical advantage from a longer clutch activator arm maybe? Smoother cable routing?

      1 Reply Last reply
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      • DanRacingD Offline
        DanRacingD Offline
        DanRacing
        wrote on last edited by
        #3

        Newer bikes come with more clutch plates and more clutch springs, which means the clutch springs dont need to be too strong in order to handle the torque. Older bikes run strong springs with fewer plates(For example the DTR engine im building im going for Bandit 400 springs to handle the torque because it doesn't have that many plates)

        Irongamer727I 1 Reply Last reply
        1
        • DanRacingD DanRacing

          Newer bikes come with more clutch plates and more clutch springs, which means the clutch springs dont need to be too strong in order to handle the torque. Older bikes run strong springs with fewer plates(For example the DTR engine im building im going for Bandit 400 springs to handle the torque because it doesn't have that many plates)

          Irongamer727I Offline
          Irongamer727I Offline
          Irongamer727
          wrote on last edited by
          #4

          @DanRacing Surely but I still doubt this Honda came like this from the factory.

          DanRacingD 1 Reply Last reply
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          • Irongamer727I Irongamer727

            @DanRacing Surely but I still doubt this Honda came like this from the factory.

            DanRacingD Offline
            DanRacingD Offline
            DanRacing
            wrote on last edited by
            #5

            @Irongamer727 I rode a hornet 600 and it's pretty hard stock.

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