Skip to content
  • Recent
  • Tags
  • Popular
  • Users
  • Groups
Skins
  • Light
  • Cerulean
  • Cosmo
  • Flatly
  • Journal
  • Litera
  • Lumen
  • Lux
  • Materia
  • Minty
  • Morph
  • Pulse
  • Sandstone
  • Simplex
  • Sketchy
  • Spacelab
  • United
  • Yeti
  • Zephyr
  • Dark
  • Cyborg
  • Darkly
  • Quartz
  • Slate
  • Solar
  • Superhero
  • Vapor

  • Default (Slate)
  • No Skin
Collapse
Brand Logo

DT125R FORUM

  1. Home
  2. Technical Zone
  3. Electrics
  4. Is this my power valve servo? Does it matter that it's not connected to anything?

Is this my power valve servo? Does it matter that it's not connected to anything?

Scheduled Pinned Locked Moved Electrics
8 Posts 4 Posters 3.6k Views
  • Oldest to Newest
  • Newest to Oldest
  • Most Votes
Reply
  • Reply as topic
Log in to reply
This topic has been deleted. Only users with topic management privileges can see it.
  • Uber_BelugaU Offline
    Uber_BelugaU Offline
    Uber_Beluga
    wrote on last edited by
    #1

    So today I got started to work on some problems I've been having lately and then the rain came to ruin my party. I'm feeling very envious of people with garages now!

    Anyway, whilst working my way towards my spark plug, I came across something today that didn't look too good.
    alt text

    I think this is a servo for the whole powervalve business, is that correct? there are two cables that route to a small cylinder on the left of the engine. You can actually see that small cylinder just above my thump in the background of the photo with the two rubber sleaved cables, those are the cables that route into this thing.
    Neither of the two cables are actually conected to the rotor, so I can't imagine it's doing anything useful in it's current state.

    I don't know much about the powervalve system or what it does, but would this be causing my bike any problms or doing it any harm?

    -- '02 DT 125 r -- '06 DT125re(Stolen) --

    1 Reply Last reply
    0
    • MightymanM Offline
      MightymanM Offline
      Mightyman
      wrote on last edited by Mightyman
      #2

      Previous owner might have pinned open your valve and instead of just unplugging the servo, may have taken off the cables. When you turn on the ignition, you should see the servo rotate if its working.

      TDR 125 - 2001

      1 Reply Last reply
      0
      • MightymanM Offline
        MightymanM Offline
        Mightyman
        wrote on last edited by
        #3

        In answer to your concern about it doing damage to the bike, no. It won't detrimentally effect the engine in any way, it just won't run as nicely as it would do if it was connected up properly.

        TDR 125 - 2001

        1 Reply Last reply
        0
        • Uber_BelugaU Offline
          Uber_BelugaU Offline
          Uber_Beluga
          wrote on last edited by Uber_Beluga
          #4

          Phew, good to know it's not messing anything up.

          Any advice on setting it up properly? any old guides you know of?

          Would using this random video as reference be a good idea?
          https://www.youtube.com/watch?v=UX2yOcv2lf0

          -- '02 DT 125 r -- '06 DT125re(Stolen) --

          AlfieHopkinsA CalumC 2 Replies Last reply
          0
          • Uber_BelugaU Uber_Beluga

            Phew, good to know it's not messing anything up.

            Any advice on setting it up properly? any old guides you know of?

            Would using this random video as reference be a good idea?
            https://www.youtube.com/watch?v=UX2yOcv2lf0

            AlfieHopkinsA Offline
            AlfieHopkinsA Offline
            AlfieHopkins
            wrote on last edited by
            #5

            @Uber_Beluga

            @Calum said in Setting up the PowerValve:

            Sounds like powervalve to.me.

            Quick test to see if it is.

            Take the exhaust off.

            Using the adjusting screws on the side of the engine. Move the powervalve so that it is flush with the exhaust port.

            Then disconnect the valve and test the bike. Should be low on power till around 6k where it will pick up right to the red line. If so voila, the powervalve needs setting up.

            Easy enough job.

            When you turn the ignition on, the powervalve iterates through a cleaning cycle where it will.go to max open and max close.

            By using fingers up the exhaust port. Turn the ignition on and off and feel how the powervalve sits. Adjust to a point where the valve turns to max open, and is flush with the port.

            This should line up with a mark underneath the powervalve cover. Although I prefer to feel how flush it is.

            1 Reply Last reply
            0
            • Uber_BelugaU Uber_Beluga

              Phew, good to know it's not messing anything up.

              Any advice on setting it up properly? any old guides you know of?

              Would using this random video as reference be a good idea?
              https://www.youtube.com/watch?v=UX2yOcv2lf0

              CalumC Offline
              CalumC Offline
              Calum
              wrote on last edited by
              #6

              @Uber_Beluga https://www.youtube.com/watch?v=H9xssWGZvjw

              That's my video.

              It's a trival process.

              Personally, I would always line it up with the exhaust. So take the exhaust of and adjust it so that the valve is flush with the exhaust port. This way you guarantee it's open when it's open

              Always Originate, Never Pirate!

              1 Reply Last reply
              0
              • Uber_BelugaU Offline
                Uber_BelugaU Offline
                Uber_Beluga
                wrote on last edited by
                #7

                Thanks, I'll do that.

                I tried to get the exhaust off, but was unfortunatly stopped by the bolt in the centre of this image.
                alt text
                I couldn't get at it with anything. I'll have to order a really long socket to reach the nut over that bolt.

                Oddly, the rota in my powervalve seems to have been slightly damaged at some point.

                The piece at the top of the pully has sheered completely. I couldn't work out what that bit was for. To be safe I was going to order a new one, but thought I'd ask here in case it's 100% not needed.

                -- '02 DT 125 r -- '06 DT125re(Stolen) --

                1 Reply Last reply
                0
                • MightymanM Offline
                  MightymanM Offline
                  Mightyman
                  wrote on last edited by
                  #8

                  Yeah I can't stand that bolt and nut when you have the stock exhaust system! Don't think that snapped part is going to effect anything, I think it is literally just used as a mark to line up the valve properly.

                  TDR 125 - 2001

                  1 Reply Last reply
                  0
                  Reply
                  • Reply as topic
                  Log in to reply
                  • Oldest to Newest
                  • Newest to Oldest
                  • Most Votes


                  • Login

                  • Don't have an account? Register

                  • Login or register to search.
                  • First post
                    Last post
                  0
                  • Recent
                  • Tags
                  • Popular
                  • Users
                  • Groups