Rubuild clutch problem

[dtluke]

Hey guys, rebuilt dt bottom end today but I've somehow assembled the clutch wrong. All the plates are there and in the same order but it's constantly dissengaged - both pushrods and ball bearing are in place. Anyone done similar or got a good video on YouTube that shows the assembly? As usual the Haynes manual is hard to understand with not enough pictures

[Mightyman]

It COULD be the same problem I had. I missed one tiny piece of info and did not have one of the pieces rotated correctly

https://www.youtube.com/watch?v=esReZcXPxDY

[Mightyman]

if this IS your issue, then the piece of the clutch I was turning needs to be taken off and turned until it fits in with the notch on the outer basket.

[dtluke]

@MIGHTYMAN Thanks for the reply mate , will have a good look at that tomorrow. Can't quite understand without going and taking it part again

[dtluke]

@MIGHTYMAN
I LOVE THIS WEBSITE!!!! Thanks mightyman, I had to go down to the garage and see what you were talking about and yep - that was my problem too, had no idea the clutch face only has one one to go on !!! Beginners mistake, thanks again - I've been searching google and YouTube for this - should have asked here hours ago.

[Mightyman]

No probs, happy to help