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  4. CB750 scrambler project

CB750 scrambler project

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  • Louis-DT-WRL Offline
    Louis-DT-WRL Offline
    Louis-DT-WR
    wrote on last edited by
    #101

    Damn, wtf.... Surely you shouldn't have an access window to the side of the crank (bottom of engine)

    alt text

    https://i.imgur.com/7LrE6wS.gifv
    See the video

    Louis-DT-WRL 1 Reply Last reply
    0
    • Louis-DT-WRL Louis-DT-WR

      Damn, wtf.... Surely you shouldn't have an access window to the side of the crank (bottom of engine)

      alt text

      https://i.imgur.com/7LrE6wS.gifv
      See the video

      Louis-DT-WRL Offline
      Louis-DT-WRL Offline
      Louis-DT-WR
      wrote on last edited by
      #102

      @Louis-DT-WR http://imgur.com/gallery/Bf8joaa

      1 Reply Last reply
      0
      • S Offline
        S Offline
        SpookDog
        wrote on last edited by
        #103

        You mean the hole at 9 o’clock on the pic? Yeah, it could be oil bathed. Specially if the cover had a oil proof gasket. 4 strokes are ‘different’ 😜
        I’d look into the voltage issue.

        Louis-DT-WRL 1 Reply Last reply
        0
        • S SpookDog

          You mean the hole at 9 o’clock on the pic? Yeah, it could be oil bathed. Specially if the cover had a oil proof gasket. 4 strokes are ‘different’ 😜
          I’d look into the voltage issue.

          Louis-DT-WRL Offline
          Louis-DT-WRL Offline
          Louis-DT-WR
          wrote on last edited by
          #104

          @SpookDog yes I think my main concerns now is why is there so much pressure in the crankcase? Manual said 3.5L oil with a new filter..... I wonder if it's wrong and over filled

          1 Reply Last reply
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          • Louis-DT-WRL Offline
            Louis-DT-WRL Offline
            Louis-DT-WR
            wrote on last edited by
            #105

            Right, I thought "oh shit the crank seal is gone"

            Looking at all diagrams..there isn't a seal!
            Anyone else who wants to help confirm I'm not going made... Please do 🙂

            The oil literally returns to the sump through that window where you can see the crankshaft web.... Strange right... But makes sense why there's a "return" to the sump
            The side cover is a sealed type so that's why oil doesn't drip out.

            The oil is about 0.5l -.6L over filled from having the wrong information in a manual I have..

            Manual states oil capacity (when replaced) 2.8L without filter and 3L with filter. (Dipstick still doesn't show anything... Perhaps from another bike)

            I believe this caused there to be oil on the pulse generator = no pick up pulse.....

            Drain the oil time tomorrow. Refill to correct level.

            Clean up pulse generator... If still not producing 0.7v I need a new one.

            🤞 This is the issue.

            1 Reply Last reply
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            • S Offline
              S Offline
              SpookDog
              wrote on last edited by
              #106

              4 strokes always have air movement in the case/block, the pistons pumping up and down displace air. You can get over pressure from worn rings/ piston blow-by...
              You ain’t going mad, sanity is just a learning curve 🤪

              Louis-DT-WRL 1 Reply Last reply
              1
              • S SpookDog

                4 strokes always have air movement in the case/block, the pistons pumping up and down displace air. You can get over pressure from worn rings/ piston blow-by...
                You ain’t going mad, sanity is just a learning curve 🤪

                Louis-DT-WRL Offline
                Louis-DT-WRL Offline
                Louis-DT-WR
                wrote on last edited by
                #107

                @SpookDog I think actually how this works now
                Apparently the pulse generator is supposed to have oil in there (oil cooled)... Which is great because there is no oil seal on the crankshaft that can go wrong......

                If you remove the cover when it's on the side stand (the only Stand I have)lots of oil will pour out...
                Only a small amount of oil come out on the centre stand....
                The pulse generator seems to not put out enough voltage so I've ordered a new one.

                As I've done lots of tests it is is the pulse generator that I believe is the issue.

                There's also supposed to be a proper gasket for the cover which I've ordered

                The CBX 750 which is almost an identical engine have the oil filler cap on the left-hand side.

                As the cbx750 shares a lot of parts
                On my bike this has a cap saying "do not open"
                On the left casing (where the oil filler is on the CBX)

                if you open this when it's on the side stand oil will pour out as well..

                . I'm guessing at the CBX 750 at the side stand on the right hand side.

                1 Reply Last reply
                0
                • S Offline
                  S Offline
                  SpookDog
                  wrote on last edited by
                  #108

                  I had a gsxr750 that was the same, oil cooled, 2 oil caps, total bitch to diagnose 😊

                  Louis-DT-WRL 1 Reply Last reply
                  0
                  • S SpookDog

                    I had a gsxr750 that was the same, oil cooled, 2 oil caps, total bitch to diagnose 😊

                    Louis-DT-WRL Offline
                    Louis-DT-WRL Offline
                    Louis-DT-WR
                    wrote on last edited by
                    #109

                    @SpookDog it's not even mentioned in the manual about not removing the left-hand pulse generator cover on the sidestand 🤷‍♂️

                    1 Reply Last reply
                    0
                    • Louis-DT-WRL Offline
                      Louis-DT-WRL Offline
                      Louis-DT-WR
                      wrote on last edited by
                      #110

                      I have no idea when I use the shrug emoji it changes it to a girl and the gender symbol 😂

                      After further investigation... My cdi which was sold by a bike breaker written in white paint "cb750 1997" ... I cleaned off the paint carefully and the part number just about readable is

                      MASG G
                      571U

                      Which is a cbr900!!!

                      Whether or not that's a problem, I've got another one from another spares breaker with the correct part number for the cb750 sevenfifty

                      1 Reply Last reply
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                      • CalumC Online
                        CalumC Online
                        Calum
                        wrote on last edited by
                        #111

                        Keep us posted! I'm itching to hear that you've cracked this!

                        Always Originate, Never Pirate!

                        Louis-DT-WRL 1 Reply Last reply
                        0
                        • CalumC Calum

                          Keep us posted! I'm itching to hear that you've cracked this!

                          Louis-DT-WRL Offline
                          Louis-DT-WRL Offline
                          Louis-DT-WR
                          wrote on last edited by
                          #112

                          Same here. Should be beasty.
                          I knew the electrics would be the hardest part.
                          All lights and horn was easy.
                          Starter circuit was ok.
                          Just the ignition circuit 😁

                          1 Reply Last reply
                          0
                          • S Offline
                            S Offline
                            SpookDog
                            wrote on last edited by
                            #113

                            It WILL fire up with a new CDI, unfortunately online buying is a fukin shark feeding frenzy of a$$hol£s all caring about one thing. The amount of times I’ve been shafted on fleabay is unreal. Brought a headlight that came without the bulb holder or rubber, the bloke had the neck to tell me that I was confusing his with another listing, conveniently after his pics were down. The only reason I nodded was cause it was complete...
                            Another bloke changed the listing twice while I was between messaging. Once to up the price £40 then to change from 3 wire to 5wire servo! Same listing number an all...

                            Louis-DT-WRL 1 Reply Last reply
                            1
                            • S SpookDog

                              It WILL fire up with a new CDI, unfortunately online buying is a fukin shark feeding frenzy of a$$hol£s all caring about one thing. The amount of times I’ve been shafted on fleabay is unreal. Brought a headlight that came without the bulb holder or rubber, the bloke had the neck to tell me that I was confusing his with another listing, conveniently after his pics were down. The only reason I nodded was cause it was complete...
                              Another bloke changed the listing twice while I was between messaging. Once to up the price £40 then to change from 3 wire to 5wire servo! Same listing number an all...

                              Louis-DT-WRL Offline
                              Louis-DT-WRL Offline
                              Louis-DT-WR
                              wrote on last edited by
                              #114

                              @SpookDog I know the feeling. Many sellers have lots of similar items for sale but send the wrong ones.
                              The problem is I built this bike with parts from about 30 bikes... And no real way to test it will work together until I try

                              1 Reply Last reply
                              0
                              • Louis-DT-WRL Offline
                                Louis-DT-WRL Offline
                                Louis-DT-WR
                                wrote on last edited by
                                #115

                                I've got sparks on the plugs.... Just need 1 more part before I start up.... 💪

                                1 Reply Last reply
                                1
                                • Louis-DT-WRL Offline
                                  Louis-DT-WRL Offline
                                  Louis-DT-WR
                                  wrote on last edited by
                                  #116

                                  She runs and runs beautiful!
                                  I'll do a video when fully warmed up.
                                  And not pouring rain.

                                  It was screeching when I started it., Originally thought it was the starter, but when running it was awfully loud. I thought "here we go" something major.
                                  I had a suspicion it was the generator....
                                  Look what I found...
                                  A tiny recess where a slightly bent fan blade was rubbing the cover.

                                  Really easy fix and now sounds great!

                                  alt text

                                  alt text

                                  alt text

                                  1 Reply Last reply
                                  1
                                  • S Offline
                                    S Offline
                                    SpookDog
                                    wrote on last edited by
                                    #117

                                    Congrats bud! I thought it be painless in the end...

                                    Louis-DT-WRL 1 Reply Last reply
                                    1
                                    • S SpookDog

                                      Congrats bud! I thought it be painless in the end...

                                      Louis-DT-WRL Offline
                                      Louis-DT-WRL Offline
                                      Louis-DT-WR
                                      wrote on last edited by
                                      #118

                                      @SpookDog cheers , and thanks for following everyone. Some final cosmetic touches and possibly rejetting left to do 💪
                                      Can't believe how fast and smoothly it revs up

                                      NINJAN 1 Reply Last reply
                                      1
                                      • Louis-DT-WRL Offline
                                        Louis-DT-WRL Offline
                                        Louis-DT-WR
                                        wrote on last edited by
                                        #119

                                        Have a little listen 😝 ears are bleeding 😂

                                        https://youtu.be/3E1flO9j7BA
                                        link text

                                        1 Reply Last reply
                                        0
                                        • CalumC Online
                                          CalumC Online
                                          Calum
                                          wrote on last edited by
                                          #120

                                          Haha! Ruthless!

                                          Always Originate, Never Pirate!

                                          1 Reply Last reply
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