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DT125R FORUM

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  4. Gearbox bearing removal methods / tools?

Gearbox bearing removal methods / tools?

Scheduled Pinned Locked Moved Engine
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  • MightymanM Offline
    MightymanM Offline
    Mightyman
    wrote on last edited by
    #1

    I have bought a couple of different tools from eBay for removing bearings but they were all useless/broken/came with no instructions so I couldn't work out how they actually removed the bearings. Crank shaft bearings usually aren't an issue. It's the silly gearbox bearings that are recessed in a closed hole. Any recommendations tools wise? Thanks.

    TDR 125 - 2001

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    • CalumC Offline
      CalumC Offline
      Calum
      wrote on last edited by Calum
      #2

      You will need a puller. Quite heavy duty I'd imagine.

      I always found, 160 degrees C in the Kitchen oven for about 10 mins and a cheap puller usually does the trick 😄

      Always Originate, Never Pirate!

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      • CalumC Offline
        CalumC Offline
        Calum
        wrote on last edited by Calum
        #3

        The others will all come out using an oven and a tabular drift.

        The more difficult ones you could pay a specialist to do. Would literally only cost a 5er 10er. Can't see it being more than that.

        Always Originate, Never Pirate!

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        • MightymanM Offline
          MightymanM Offline
          Mightyman
          wrote on last edited by
          #4

          Yes I ended up giving my 250's cases to my local mechanic whilst he was fitting the new bits to my crankshaft. But with the cases, I imagine if there were any oil seals leftover in them, they would melt in the oven?! That's the only issue and reason I was searching for tools, would be nice not to have to remove all the seals to replace one bad bearing.

          TDR 125 - 2001

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          • CalumC Offline
            CalumC Offline
            Calum
            wrote on last edited by
            #5

            You mean an internal combustion engine, where the exhaust gases get to well over 1000 degrees and I shudder to think what the rest gets up to, would start to melt in the oven. Some seals I don't replace but they didn't melt.

            Always Originate, Never Pirate!

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            • MightymanM Offline
              MightymanM Offline
              Mightyman
              wrote on last edited by
              #6

              Haha yeah okay fair enough..

              TDR 125 - 2001

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              • AndyYamA Offline
                AndyYamA Offline
                AndyYam
                wrote on last edited by
                #7

                Anyone got a link to a puller they know works for the DT bearings? I'll definitly give the 160 in the oven a go so cheers for that tip. Alos heard that freezing the bearings over night helps with refitting the new fellas.

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