I have good spark, compression, fuel and air. But no start :(
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@spookdog The only other thing i can think of is the CDI, this model has a 3RM-30 CDI and i cant really find any information about it. I also have a spare 3RM-20 CDI with all the wires cut. if i could re-wire this CDI. Could that work? or at least cancel out the CDI being a fault? ive never had a bike have compression, spark and a clean carb not run before.
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@kylescave Don't use brake cleaner lol. It will wash the oil off the bore (bore wash) meaning you'll have no start up protection. It's not a wet lube system.
Yeah I've seen this before many times. Is it "good intermittent" spark? This is quite common when something like the neutral switch, side stand or kill switch is still pulled down. In other words, it will spark a few times but immediately die.
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@calum Oh yeah i defo would not recommend using brake cleaner, but I'm very desperate to hear it fire up just so i can carry on the build
. Okay i will check the neutral bulb when i get home, hopefully it is as easy as that.This bike has been rebuilt by every nut and bolt. i cannot wait to finally give it a ride. My other full power dt 125 r gets 94mph which i thought was astonishing.
Fingers crossed this works.
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A good intermittent spark! Yep, sidestand circuit sounds guilty
Other CDIs won’t work. Yes the neutral switch is part of the sidestand kill circuit. The switch is by the gear change lever. The wire often breaks. I don’t know how the sidestand switch is bypassed, so can’t tell if a looped plug is good or not
I’d put it back to standard and see...I think that there’s a black/yellow ~striped wire going to/from the CDI. I think This is the wire that earths the CDI. Try disconnecting it and checking your spark...
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@spookdog " I don’t know how the sidestand switch is bypassed" <- This
IIRC it's something odd like that and looping it wasn't sufficient. Used to happen on an old DTR I had. It was the weirdest thing, it would start if you kicked it over whilst simultaneously switching the ignition from the "Off" position to the "On" position.
And never start with the ignition off and never start with ignition on. Always the combination of kicking it whilst it was off and switching the igniton whilst it's turning over. Weird fault.
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@calum
Sounds like an under seat solenoid dilemma!@kylescave
Actually 3rm 20 & 30 might be changeable, I was thinking of the earlier 3nc unit which is ‘standalone’ IIRC
What year is your bike? After 1997? I don’t think your problem is the CDI unit though. It does sound like a side stand or other ignition earthing problem ...Check the neutral switch!...
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