Skip to content
  • Recent
  • Tags
  • Popular
  • Users
  • Groups
Skins
  • Light
  • Cerulean
  • Cosmo
  • Flatly
  • Journal
  • Litera
  • Lumen
  • Lux
  • Materia
  • Minty
  • Morph
  • Pulse
  • Sandstone
  • Simplex
  • Sketchy
  • Spacelab
  • United
  • Yeti
  • Zephyr
  • Dark
  • Cyborg
  • Darkly
  • Quartz
  • Slate
  • Solar
  • Superhero
  • Vapor

  • Default (Slate)
  • No Skin
Collapse
Brand Logo

DT125R FORUM

  1. Home
  2. Owners Build Threads
  3. TZR
  4. What was I thinking!…

What was I thinking!…

Scheduled Pinned Locked Moved TZR
128 Posts 6 Posters 17.6k Views
  • Oldest to Newest
  • Newest to Oldest
  • Most Votes
Reply
  • Reply as topic
Log in to reply
This topic has been deleted. Only users with topic management privileges can see it.
  • S Offline
    S Offline
    SpookDog
    wrote on last edited by
    #1

    alt text

    I must have a condition. At least the Dtr was in one bit when I got it. I’m actually gonna start this as a side project while I wait on bits n jobs for the Dtr engine build!…

    alt text

    ☠️🏍🐾

    1 Reply Last reply
    2
    • CalumC Offline
      CalumC Offline
      Calum
      wrote on last edited by
      #2

      Oh cool! You're going to need a few parts for this one then 🤣

      Always Originate, Never Pirate!

      S 1 Reply Last reply
      0
      • CalumC Calum

        Oh cool! You're going to need a few parts for this one then 🤣

        S Offline
        S Offline
        SpookDog
        wrote on last edited by
        #3

        @Calum

        Don’t laugh!…

        I may need a few bits’n’ bobs, yes. I may of bought the bike while intoxicated without realising how rare the plastics are for 4hw~3vx, 4fl’s are…
        I may be fuxed! 😛 …
        But I’ve been there before! 😎

        S 1 Reply Last reply
        0
        • S SpookDog

          @Calum

          Don’t laugh!…

          I may need a few bits’n’ bobs, yes. I may of bought the bike while intoxicated without realising how rare the plastics are for 4hw~3vx, 4fl’s are…
          I may be fuxed! 😛 …
          But I’ve been there before! 😎

          S Offline
          S Offline
          SpookDog
          wrote on last edited by
          #4

          Wow! Last tubeless tyre I did was back in 1990! I forgot what a bear they can be! Also the price of 150/60 x 17 tyres nowadays!! Damn, just breaking the bead! TF4 tyre fitters 🙂 …

          PS isn’t it time that you upgraded/dated your tyres Callum? What are you doing with your old ones? 🙄 …

          S 1 Reply Last reply
          1
          • S SpookDog

            Wow! Last tubeless tyre I did was back in 1990! I forgot what a bear they can be! Also the price of 150/60 x 17 tyres nowadays!! Damn, just breaking the bead! TF4 tyre fitters 🙂 …

            PS isn’t it time that you upgraded/dated your tyres Callum? What are you doing with your old ones? 🙄 …

            S Offline
            S Offline
            SpookDog
            wrote on last edited by
            #5

            Is there a shade tree method of seating the beads on tubeless tyres without an air hose? Please let me know 🙂 …

            S 1 Reply Last reply
            0
            • S SpookDog

              Is there a shade tree method of seating the beads on tubeless tyres without an air hose? Please let me know 🙂 …

              S Offline
              S Offline
              SpookDog
              wrote on last edited by
              #6

              Can anyone tell me about the bottom rear engine mount on the tzr’s? The 4hw & 4dl engines have no rubber&steel bushings in the casings. They mount to the ally frame on one side only. I’m just wondering what the setup is? Mine was apart when I got it and there are no bits relevant that fit it…

              HOTSHOT IIIH 1 Reply Last reply
              0
              • S SpookDog

                Can anyone tell me about the bottom rear engine mount on the tzr’s? The 4hw & 4dl engines have no rubber&steel bushings in the casings. They mount to the ally frame on one side only. I’m just wondering what the setup is? Mine was apart when I got it and there are no bits relevant that fit it…

                HOTSHOT IIIH Offline
                HOTSHOT IIIH Offline
                HOTSHOT III
                wrote on last edited by
                #7

                @SpookDog Just looked on Yamaha France, the '93 4DL shows the rubber/steel bushes in the lower rear engine mount but they're not shown on the '93 and '95 4FL. Is one of these the Belgarda and the other the one that looks like a V-twin TZR250? If so that might explain it, I can just picture the Belgarda factory leaving out a relatively non-essential item such as an engine mount.

                Also tubeless tyre bead seating, some of the guys who drive to the North Pole in those balloon-tyred snow trucks, if/when they get punctures they plug the hole, then squirt some lighter fuel inside the tyre carcass on the rim and put a match to it and that seems to seat the bead just fine.

                Doing this in a suburban setting is appealing but I think a safer method is wait until Lidl start selling those 50 litre compressors for £99 again (Machine Mart price: £200+ for exactly the same unit) and get one. I've used mine for all my tubed tyres and it's been ace, specially with Avon TrailRiders which for some reason are a right PITA to seat properly on DTR rims even in the correct sizes with loads of lube. I've always had to pop the valve core out of the tube and blow in 50psi quickly (i.e no different from fitting a tubeless tyre) to get them seated all the way around the wheel. Very good road-biased tyres for stock DTR wheels though, grippy on tarmac and sufficiently puncture-proof to allow light greenlaning when it's bone dry.

                S 1 Reply Last reply
                0
                • HOTSHOT IIIH HOTSHOT III

                  @SpookDog Just looked on Yamaha France, the '93 4DL shows the rubber/steel bushes in the lower rear engine mount but they're not shown on the '93 and '95 4FL. Is one of these the Belgarda and the other the one that looks like a V-twin TZR250? If so that might explain it, I can just picture the Belgarda factory leaving out a relatively non-essential item such as an engine mount.

                  Also tubeless tyre bead seating, some of the guys who drive to the North Pole in those balloon-tyred snow trucks, if/when they get punctures they plug the hole, then squirt some lighter fuel inside the tyre carcass on the rim and put a match to it and that seems to seat the bead just fine.

                  Doing this in a suburban setting is appealing but I think a safer method is wait until Lidl start selling those 50 litre compressors for £99 again (Machine Mart price: £200+ for exactly the same unit) and get one. I've used mine for all my tubed tyres and it's been ace, specially with Avon TrailRiders which for some reason are a right PITA to seat properly on DTR rims even in the correct sizes with loads of lube. I've always had to pop the valve core out of the tube and blow in 50psi quickly (i.e no different from fitting a tubeless tyre) to get them seated all the way around the wheel. Very good road-biased tyres for stock DTR wheels though, grippy on tarmac and sufficiently puncture-proof to allow light greenlaning when it's bone dry.

                  S Offline
                  S Offline
                  SpookDog
                  wrote on last edited by SpookDog
                  #8

                  @HOTSHOT-III

                  Bud! Thank you for that, I’d totally forgot the bang trick! Will let you know how it goes! 😎 …

                  I don’t know about other models, but the ally framed 4hw doesn’t have any bushes fitted to the casings. I checked other pics of cases I could find. It only has 1 aluminium mounting lug on the foot brake side of the frame. So I’m guessing there’s some kinda insert/lug, but what it looks like I know not! 🙂 Which isn’t a new condition for me!…
                  I don’t want to ‘hard bolt’ it, I’ll try to put some kinda poly bush in maybe. Something with a bit of give in it, if nobod can tell me what the actual what is 🧐 …

                  HOTSHOT IIIH 1 Reply Last reply
                  0
                  • S SpookDog

                    @HOTSHOT-III

                    Bud! Thank you for that, I’d totally forgot the bang trick! Will let you know how it goes! 😎 …

                    I don’t know about other models, but the ally framed 4hw doesn’t have any bushes fitted to the casings. I checked other pics of cases I could find. It only has 1 aluminium mounting lug on the foot brake side of the frame. So I’m guessing there’s some kinda insert/lug, but what it looks like I know not! 🙂 Which isn’t a new condition for me!…
                    I don’t want to ‘hard bolt’ it, I’ll try to put some kinda poly bush in maybe. Something with a bit of give in it, if nobod can tell me what the actual what is 🧐 …

                    HOTSHOT IIIH Offline
                    HOTSHOT IIIH Offline
                    HOTSHOT III
                    wrote on last edited by
                    #9

                    @SpookDog These are the DT125R lower rear engine mount bushes, maybe one of these per side and just find a bolt the right length for the one engine mount? An old oil drain bolt maybe?

                    https://yambits.co.uk/dt125r-engine-mounting-damper-rear-p-59122.html

                    S 2 Replies Last reply
                    0
                    • HOTSHOT IIIH HOTSHOT III

                      @SpookDog These are the DT125R lower rear engine mount bushes, maybe one of these per side and just find a bolt the right length for the one engine mount? An old oil drain bolt maybe?

                      https://yambits.co.uk/dt125r-engine-mounting-damper-rear-p-59122.html

                      S Offline
                      S Offline
                      SpookDog
                      wrote on last edited by
                      #10

                      @HOTSHOT-III

                      Yeah, I thought of that but there has to be an original solution. It’s just finding someone who knows what it is…

                      Cheers though!…

                      1 Reply Last reply
                      1
                      • HOTSHOT IIIH HOTSHOT III

                        @SpookDog These are the DT125R lower rear engine mount bushes, maybe one of these per side and just find a bolt the right length for the one engine mount? An old oil drain bolt maybe?

                        https://yambits.co.uk/dt125r-engine-mounting-damper-rear-p-59122.html

                        S Offline
                        S Offline
                        SpookDog
                        wrote on last edited by
                        #11

                        @HOTSHOT-III

                        Hey bud, can you look up Tzr125 4HW 1994 and see what it says for the same?…

                        HOTSHOT IIIH 1 Reply Last reply
                        0
                        • S SpookDog

                          @HOTSHOT-III

                          Hey bud, can you look up Tzr125 4HW 1994 and see what it says for the same?…

                          HOTSHOT IIIH Offline
                          HOTSHOT IIIH Offline
                          HOTSHOT III
                          wrote on last edited by HOTSHOT III
                          #12

                          @SpookDog Closest I can get to that is the '93 4HW (Yamaha France/Fowlers don't list it in the '94 TZR-Rs); no rubber bushes or lower rear engine mounting bolt shown on the crankcase schematic. I can't imagine Yamaha making major design changes to the crankcases for one model so there are probably holes for the rubber bushes I linked earlier that are just left empty. The chassis schematic appears to show a mounting lug of sorts on the cross member below the swingarm mount, do any of the holes in your crankcases line up with that assuming it's there?

                          1 Reply Last reply
                          0
                          • CalumC Offline
                            CalumC Offline
                            Calum
                            wrote on last edited by
                            #13

                            @hotshot-iii Remember the 4DL Belgarda models are cast by Motori minarelli so made in a different factory.

                            Always Originate, Never Pirate!

                            HOTSHOT IIIH 1 Reply Last reply
                            1
                            • CalumC Calum

                              @hotshot-iii Remember the 4DL Belgarda models are cast by Motori minarelli so made in a different factory.

                              HOTSHOT IIIH Offline
                              HOTSHOT IIIH Offline
                              HOTSHOT III
                              wrote on last edited by
                              #14

                              @Calum Fair point. @SpookDog Can we have some pics of your frame/crankcases please?

                              S 1 Reply Last reply
                              0
                              • HOTSHOT IIIH HOTSHOT III

                                @Calum Fair point. @SpookDog Can we have some pics of your frame/crankcases please?

                                S Offline
                                S Offline
                                SpookDog
                                wrote on last edited by SpookDog
                                #15

                                alt text

                                The single sided lug…

                                alt text

                                Clutch side…

                                alt text

                                Flywheel side…

                                Non of the other 4hw engines I’ve found pics of have bushes fitted either. There are no obvious marks where bushes or insets have sat before, but you can see the‘shadow’ where a bolt was fitted on the other side of the lug…

                                S 1 Reply Last reply
                                1
                                • S SpookDog

                                  alt text

                                  The single sided lug…

                                  alt text

                                  Clutch side…

                                  alt text

                                  Flywheel side…

                                  Non of the other 4hw engines I’ve found pics of have bushes fitted either. There are no obvious marks where bushes or insets have sat before, but you can see the‘shadow’ where a bolt was fitted on the other side of the lug…

                                  S Offline
                                  S Offline
                                  SpookDog
                                  wrote on last edited by SpookDog
                                  #16

                                  Oh well, that explains it! I mock fitted an old 4bl casing which has the same dimensions as the 4hw lump…

                                  alt text

                                  They aren’t meant to line up…

                                  alt text

                                  It was never meant to have a lower mount, it looks like the exhaust hanger lug! 🙂 …

                                  Oh well! At least I can put that mystery to bed and move on 😛 …

                                  S 1 Reply Last reply
                                  1
                                  • S SpookDog

                                    Oh well, that explains it! I mock fitted an old 4bl casing which has the same dimensions as the 4hw lump…

                                    alt text

                                    They aren’t meant to line up…

                                    alt text

                                    It was never meant to have a lower mount, it looks like the exhaust hanger lug! 🙂 …

                                    Oh well! At least I can put that mystery to bed and move on 😛 …

                                    S Offline
                                    S Offline
                                    SpookDog
                                    wrote on last edited by
                                    #17

                                    I really need to find 3XV, 4HW or 4FL plastics. Seat bits, main~side fairings and centre V bit are the main suspects…
                                    Any tips on Japanese auction sites, ect would be very sweet. I’m really not very good at finding this kinda obsolete stuff. Any help or advice would be well appreciated 🙂 …

                                    S 1 Reply Last reply
                                    0
                                    • S SpookDog

                                      I really need to find 3XV, 4HW or 4FL plastics. Seat bits, main~side fairings and centre V bit are the main suspects…
                                      Any tips on Japanese auction sites, ect would be very sweet. I’m really not very good at finding this kinda obsolete stuff. Any help or advice would be well appreciated 🙂 …

                                      S Offline
                                      S Offline
                                      SpookDog
                                      wrote on last edited by
                                      #18

                                      @SpookDog

                                      Is there any realistic way of cleaning debris out of around the crank and bearings without splitting the cases? I have no idea how many years the lump has been laying around with no top end on it. It was deep in oil and ‘plugged’ by the previous, but I’m leery of it cause there was visible sand/grit …
                                      I’ve washed it out with very oily petrol (2T) and there are no grit noises…

                                      S 1 Reply Last reply
                                      0
                                      • S SpookDog

                                        @SpookDog

                                        Is there any realistic way of cleaning debris out of around the crank and bearings without splitting the cases? I have no idea how many years the lump has been laying around with no top end on it. It was deep in oil and ‘plugged’ by the previous, but I’m leery of it cause there was visible sand/grit …
                                        I’ve washed it out with very oily petrol (2T) and there are no grit noises…

                                        S Offline
                                        S Offline
                                        SpookDog
                                        wrote on last edited by
                                        #19

                                        @SpookDog

                                        Ok ignore that. I’ve got gear oil coming out of the coolant duct:

                                        alt text

                                        Gonna have to split it to investigate

                                        S 1 Reply Last reply
                                        0
                                        • S SpookDog

                                          @SpookDog

                                          Ok ignore that. I’ve got gear oil coming out of the coolant duct:

                                          alt text

                                          Gonna have to split it to investigate

                                          S Offline
                                          S Offline
                                          SpookDog
                                          wrote on last edited by SpookDog
                                          #20

                                          Just whipped of the pump cover and oil has filled up in there. Hopefully past the seal! 🤞 …

                                          Edit:
                                          Removed the clutch casing.
                                          The gasket is perfect. I’m gonna check out the pump seal next. I can’t imagine oil getting past it but this motor might of been sitting for 10 years for all I know. There was oil in the impeller anyways…

                                          PS any tip on removing the water pump seal? She doesn’t want to move 😐

                                          CalumC 1 Reply Last reply
                                          0
                                          Reply
                                          • Reply as topic
                                          Log in to reply
                                          • Oldest to Newest
                                          • Newest to Oldest
                                          • Most Votes


                                          • Login

                                          • Don't have an account? Register

                                          • Login or register to search.
                                          • First post
                                            Last post
                                          0
                                          • Recent
                                          • Tags
                                          • Popular
                                          • Users
                                          • Groups