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DT125R FORUM

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  4. In gear but won’t go anywhere!?

In gear but won’t go anywhere!?

Scheduled Pinned Locked Moved Engine
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  • CalumC Offline
    CalumC Offline
    Calum
    wrote on last edited by
    #3

    Sorry but what?

    It steps into gear, but the bike literally doesn't move?

    The clutch isn't disengaging in that case.

    You need to adjust the clutch actuation arm.

    Always Originate, Never Pirate!

    1 Reply Last reply
    0
    • declanD declan

      @ricky0115 strange what year?

      ricky0115R Offline
      ricky0115R Offline
      ricky0115
      wrote on last edited by ricky0115
      #4

      @declan 1998

      @Calum does that involve emptying my new gear oil and removing the cover?😭
      Yes goes into gear moves ever so slightly but not much!

      declanD 1 Reply Last reply
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      • ricky0115R ricky0115

        @declan 1998

        @Calum does that involve emptying my new gear oil and removing the cover?😭
        Yes goes into gear moves ever so slightly but not much!

        declanD Offline
        declanD Offline
        declan
        wrote on last edited by
        #5

        @ricky0115 so the carb stops the arm from returning to the original position? That would cause the issue but no idea how the carb could be in the way

        ricky0115R 1 Reply Last reply
        0
        • declanD declan

          @ricky0115 so the carb stops the arm from returning to the original position? That would cause the issue but no idea how the carb could be in the way

          ricky0115R Offline
          ricky0115R Offline
          ricky0115
          wrote on last edited by
          #6

          @declan confirmed carb is not in the way, actuator arm seats as it hits the carb

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          • CalumC Offline
            CalumC Offline
            Calum
            wrote on last edited by
            #7

            So the clutch actuator arm sits on a little holder that fixes perpendicular to the base of the cylinder, far far away from the carb.

            Can you get a photo up.

            If the clutch is fully disengaged, and there is no power to the wheel, then the clutch isn't being disengaged properly. Which means either adjusting the clutch perch, actuator or yes taking the clutch cover off and adjusting the clutch dowel.

            Always Originate, Never Pirate!

            1 Reply Last reply
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            • ricky0115R Offline
              ricky0115R Offline
              ricky0115
              wrote on last edited by
              #8

              0_1508864020207_D85EA10B-7DD3-4D96-86C9-A7E3C4A7DCB0.jpeg my carb is very close to where the clutch cable hooks in, I do remember though when installing new clutch plates there was a wavy ring between the 1st friction plate and 2nd clutch plate, should I have removed this?

              CalumC 1 Reply Last reply
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              • ricky0115R ricky0115

                0_1508864020207_D85EA10B-7DD3-4D96-86C9-A7E3C4A7DCB0.jpeg my carb is very close to where the clutch cable hooks in, I do remember though when installing new clutch plates there was a wavy ring between the 1st friction plate and 2nd clutch plate, should I have removed this?

                CalumC Offline
                CalumC Offline
                Calum
                wrote on last edited by
                #9

                @ricky0115 Nah that looks good to me.

                Yes, the clutch plates must go back in a specific order.

                I describe the order in the kick start tutorial.

                Always Originate, Never Pirate!

                ricky0115R 1 Reply Last reply
                0
                • CalumC Calum

                  @ricky0115 Nah that looks good to me.

                  Yes, the clutch plates must go back in a specific order.

                  I describe the order in the kick start tutorial.

                  ricky0115R Offline
                  ricky0115R Offline
                  ricky0115
                  wrote on last edited by
                  #10

                  @calum god damn, can I reuse my oil? It’s brand new today. I will whip the casing off tomorrow and Reinstall to your guide. Cheers mate your a legend

                  CalumC 1 Reply Last reply
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                  • ricky0115R ricky0115

                    @calum god damn, can I reuse my oil? It’s brand new today. I will whip the casing off tomorrow and Reinstall to your guide. Cheers mate your a legend

                    CalumC Offline
                    CalumC Offline
                    Calum
                    wrote on last edited by
                    #11

                    @ricky0115 Yeah you can reuse the oil

                    Always Originate, Never Pirate!

                    ricky0115R 1 Reply Last reply
                    0
                    • CalumC Calum

                      @ricky0115 Yeah you can reuse the oil

                      ricky0115R Offline
                      ricky0115R Offline
                      ricky0115
                      wrote on last edited by
                      #12

                      @calum sorted it mate! The push rod was screwed in too far causing the plates to have play in them I unscrewed it and you could see the plates seating! Thanks again man appreciate your help, and everybody else’s!

                      declanD 1 Reply Last reply
                      2
                      • ricky0115R ricky0115

                        @calum sorted it mate! The push rod was screwed in too far causing the plates to have play in them I unscrewed it and you could see the plates seating! Thanks again man appreciate your help, and everybody else’s!

                        declanD Offline
                        declanD Offline
                        declan
                        wrote on last edited by
                        #13

                        @ricky0115 go and have fun lol

                        ricky0115R 1 Reply Last reply
                        1
                        • declanD declan

                          @ricky0115 go and have fun lol

                          ricky0115R Offline
                          ricky0115R Offline
                          ricky0115
                          wrote on last edited by
                          #14

                          @declan for the first time in like 3 months😂

                          declanD 1 Reply Last reply
                          1
                          • ricky0115R ricky0115

                            @declan for the first time in like 3 months😂

                            declanD Offline
                            declanD Offline
                            declan
                            wrote on last edited by
                            #15

                            @ricky0115 shit happens lol

                            1 Reply Last reply
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