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  4. Bought DT125X, cannot get it to start? Spark, fuel OK

Bought DT125X, cannot get it to start? Spark, fuel OK

Scheduled Pinned Locked Moved Engine
enginedt125x
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  • L Offline
    L Offline
    Lorant2
    wrote on last edited by Lorant2
    #31

    Some update:

    Imgur gallery

    It is not on first oversize, but on the third one, 57.50. The cylinder looks like it was bored recently, it is still "matte", and the piston inside is "RAM" branded which you can get for 20 euro here. The problem is not the bad quality piston however.

    They should have checked if the power valve has enough clearence to the piston. They definitely forgot this. As you can see, it is stucking at a point so much that I can't believe how it did not snap the second ring too.

    Now, as the piston clearence is fairly big, but the engine was having a great sound, I will order a new piston that is the same quality as this (I have positive experiences with this brand in other bikes) and I will grind off a little off the PV, then assemble it with that, it still hasn't run in so I guess that I am safe to replace the cylinder. If it will be tight, I will take it to a cylinder bore specialist. And if it will start to rattle or become weak, I will take it off again and get the last size 58.00 bore with a Meteor piston.

    Also, my starter motor arrived too! I just tried it, it spins the engine quite fast :grinning_face_with_smiling_eyes:
    I might have the piston here by friday, and then I can work on it on the weekend. Also ordered a 25 PJ and 250 MJ for the bike (because it has gianelli and cut off top airbox) which will be here.

    NINJAN 1 Reply Last reply
    1
    • L Lorant2

      Some update:

      Imgur gallery

      It is not on first oversize, but on the third one, 57.50. The cylinder looks like it was bored recently, it is still "matte", and the piston inside is "RAM" branded which you can get for 20 euro here. The problem is not the bad quality piston however.

      They should have checked if the power valve has enough clearence to the piston. They definitely forgot this. As you can see, it is stucking at a point so much that I can't believe how it did not snap the second ring too.

      Now, as the piston clearence is fairly big, but the engine was having a great sound, I will order a new piston that is the same quality as this (I have positive experiences with this brand in other bikes) and I will grind off a little off the PV, then assemble it with that, it still hasn't run in so I guess that I am safe to replace the cylinder. If it will be tight, I will take it to a cylinder bore specialist. And if it will start to rattle or become weak, I will take it off again and get the last size 58.00 bore with a Meteor piston.

      Also, my starter motor arrived too! I just tried it, it spins the engine quite fast :grinning_face_with_smiling_eyes:
      I might have the piston here by friday, and then I can work on it on the weekend. Also ordered a 25 PJ and 250 MJ for the bike (because it has gianelli and cut off top airbox) which will be here.

      NINJAN Offline
      NINJAN Offline
      NINJA
      wrote on last edited by
      #32

      @Lorant2 See here for more info which may help you out;

      http://www.ngksparkplugs.co.za/technical/technical-spark-plugs/

      SEDUCED BY THE DARK SIDE!!!

      1 Reply Last reply
      1
      • CalumC Offline
        CalumC Offline
        Calum
        wrote on last edited by
        #33

        Yeah common problem. Powervalve needs to be modified at that overbore size.

        Always Originate, Never Pirate!

        1 Reply Last reply
        1
        • L Offline
          L Offline
          Lorant2
          wrote on last edited by
          #34

          I just have contacted the local Yamaha official service by email. The bike was indeed serviced at them. But they only did the top end, I guess the bottom was made before that. They told me that a prox piston was installed, even though they only charged the previous owner like 70 euros for it which doesnt even cover the prox piston price, so I guess thwy just installed this 20 euro RAM piston. It is a mess that they just went over the fact that the power valve was definately hitting the piston.

          NINJAN 1 Reply Last reply
          1
          • CalumC Offline
            CalumC Offline
            Calum
            wrote on last edited by
            #35

            Definitely should have known to modify the valve, that's a well know thing on YPVS engines.

            Always Originate, Never Pirate!

            1 Reply Last reply
            1
            • L Lorant2

              I just have contacted the local Yamaha official service by email. The bike was indeed serviced at them. But they only did the top end, I guess the bottom was made before that. They told me that a prox piston was installed, even though they only charged the previous owner like 70 euros for it which doesnt even cover the prox piston price, so I guess thwy just installed this 20 euro RAM piston. It is a mess that they just went over the fact that the power valve was definately hitting the piston.

              NINJAN Offline
              NINJAN Offline
              NINJA
              wrote on last edited by
              #36

              @Lorant2 Sounds like a right bodge job! Sadly it seems that you will have to sort their mess out.

              SEDUCED BY THE DARK SIDE!!!

              1 Reply Last reply
              1
              • L Offline
                L Offline
                Lorant2
                wrote on last edited by Lorant2
                #37

                I believe they mostly do 4 stroke engines nowadays in a yamaha workshop, it was maybe too easy for them lol 😄
                I am doing my best to bring this bike back to life, and planning to keep it for a few years as I wont be having more money for a newer one in a while.
                The piston is arriving tomorrow, I will make a video of the bike running if I manage to assemble it in the weekend. Main and Pilot jet arrived today 😄

                NINJAN 1 Reply Last reply
                1
                • L Lorant2

                  I believe they mostly do 4 stroke engines nowadays in a yamaha workshop, it was maybe too easy for them lol 😄
                  I am doing my best to bring this bike back to life, and planning to keep it for a few years as I wont be having more money for a newer one in a while.
                  The piston is arriving tomorrow, I will make a video of the bike running if I manage to assemble it in the weekend. Main and Pilot jet arrived today 😄

                  NINJAN Offline
                  NINJAN Offline
                  NINJA
                  wrote on last edited by
                  #38

                  @Lorant2 At least you will have peace of mind once it's fixed properly and some bike history as well too. 😉

                  SEDUCED BY THE DARK SIDE!!!

                  1 Reply Last reply
                  1
                  • L Offline
                    L Offline
                    Lorant2
                    wrote on last edited by
                    #39

                    Managed to start it, has a nice engine and exhaust aaand airfilter sound 😄

                    It is running smoothly so jetting is almost correct and needle position too, also starts if I just tap the starter button even without applying throttle. Only problem is it smoking if I apply full throttle, so I will have to adjust the air filter as it was cut open but a plate was glued back with 4 small holes, it has a mesh on the top of it for a little filter effect so I will just drill more holes later, also my plug is dark brown, needs more air.

                    I painted the resonator, and applied some exhaust gasket on the cylinder connection so it is not leaking, but it is missing the silencer rubber and the pipe that is part of the stock silencer was torn off at the welding so I will have my father to reweld it for me, then I paint that too.

                    Also applied some 10W universal indicators to rear because someone replaced them with 21W and the hazard switch wasn't working that way.

                    Engine sound
                    Startup like a boss

                    NINJAN 1 Reply Last reply
                    1
                    • L Lorant2

                      Managed to start it, has a nice engine and exhaust aaand airfilter sound 😄

                      It is running smoothly so jetting is almost correct and needle position too, also starts if I just tap the starter button even without applying throttle. Only problem is it smoking if I apply full throttle, so I will have to adjust the air filter as it was cut open but a plate was glued back with 4 small holes, it has a mesh on the top of it for a little filter effect so I will just drill more holes later, also my plug is dark brown, needs more air.

                      I painted the resonator, and applied some exhaust gasket on the cylinder connection so it is not leaking, but it is missing the silencer rubber and the pipe that is part of the stock silencer was torn off at the welding so I will have my father to reweld it for me, then I paint that too.

                      Also applied some 10W universal indicators to rear because someone replaced them with 21W and the hazard switch wasn't working that way.

                      Engine sound
                      Startup like a boss

                      NINJAN Offline
                      NINJAN Offline
                      NINJA
                      wrote on last edited by
                      #40

                      @Lorant2 Sounds good bro, it looks like you are back on track for some summer fun!!! :smiling_face_with_sunglasses: :smiling_face_with_sunglasses: :smiling_face_with_sunglasses:

                      SEDUCED BY THE DARK SIDE!!!

                      L 1 Reply Last reply
                      1
                      • NINJAN NINJA

                        @Lorant2 Sounds good bro, it looks like you are back on track for some summer fun!!! :smiling_face_with_sunglasses: :smiling_face_with_sunglasses: :smiling_face_with_sunglasses:

                        L Offline
                        L Offline
                        Lorant2
                        wrote on last edited by
                        #41

                        @NINJA Thanks, I have to get the A1 licence now :face_with_tears_of_joy: But the summer will be definitely fun! 😉

                        1 Reply Last reply
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