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DT125R FORUM

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1988 bike

Scheduled Pinned Locked Moved DTR
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  • CalumC Offline
    CalumC Offline
    Calum
    wrote on last edited by
    #2

    Hey long time no post!

    Look forward to seeing how you progress with this one!!!

    Welcome back 😄

    Always Originate, Never Pirate!

    D 1 Reply Last reply
    1
    • CalumC Calum

      Hey long time no post!

      Look forward to seeing how you progress with this one!!!

      Welcome back 😄

      D Offline
      D Offline
      DTR+NSR
      wrote on last edited by
      #3

      Being a 88 won't it have the longer stroke crank? With that and oversized 3mb barrel probably gained quite a few cc's

      O 1 Reply Last reply
      0
      • O Offline
        O Offline
        oldman
        wrote on last edited by
        #4

        Been a busy time, was hoping to do over the winter but no time for enjoyment, have to take time off for other reasons so here we go! Was hoping that there would be less to do but no chance! Be good to have one of the earliest ones in original condition, my red 88 had an engine and electrics transplant in 91 so not quite genuine.

        1 Reply Last reply
        0
        • D DTR+NSR

          Being a 88 won't it have the longer stroke crank? With that and oversized 3mb barrel probably gained quite a few cc's

          O Offline
          O Offline
          oldman
          wrote on last edited by
          #5

          @DTR-NSR
          Its going to be all original with the exception of the operating power valve, has the original round slide carb. Will make other improvements only if its unseen, have a spare mikuni power jet carb but not changing spec. Rebore will take it up a little but have been told this is the last (safely) that can be done which is a shame as it will be used and not a show pony, although mileage will be limited (too many toys). Cases being blasted as whole engine has been sprayed as an assembled unit, the rest I can deal with at home.
          Sorting bits for replating this week that I do have, don't think my usual supplier can do olive drab though. Got a list as long as your arm for spares needed so may have to sell another kidney!

          M 1 Reply Last reply
          0
          • O Offline
            O Offline
            oldman
            wrote on last edited by
            #6

            Frame gone to have the powder coating done again, damaged in storage unfortunately. Swingarm bearings hard to remove, powdercoated with bearings in place previously and proving a nuisance to remove. Bush in bottom of shock u/s of anyone knows where to source a new one? Fowlers?
            Need spring compressors so that can be redone as well. Stripped off barrel and a lot of oil in cases though big end seems good, full rebuild coming up.

            CalumC 1 Reply Last reply
            0
            • O oldman

              @DTR-NSR
              Its going to be all original with the exception of the operating power valve, has the original round slide carb. Will make other improvements only if its unseen, have a spare mikuni power jet carb but not changing spec. Rebore will take it up a little but have been told this is the last (safely) that can be done which is a shame as it will be used and not a show pony, although mileage will be limited (too many toys). Cases being blasted as whole engine has been sprayed as an assembled unit, the rest I can deal with at home.
              Sorting bits for replating this week that I do have, don't think my usual supplier can do olive drab though. Got a list as long as your arm for spares needed so may have to sell another kidney!

              M Offline
              M Offline
              mhbikesnbits
              wrote on last edited by
              #7

              @oldman could I ask why spray engine a assembled unit when you crack a bolt it will crack the paint

              1 Reply Last reply
              0
              • O Offline
                O Offline
                oldman
                wrote on last edited by
                #8

                You will have to ask the person who did it, will be reassembled properly with metal cases and refinished side covers in dark grey metallic 2 pack

                1 Reply Last reply
                0
                • O oldman

                  Frame gone to have the powder coating done again, damaged in storage unfortunately. Swingarm bearings hard to remove, powdercoated with bearings in place previously and proving a nuisance to remove. Bush in bottom of shock u/s of anyone knows where to source a new one? Fowlers?
                  Need spring compressors so that can be redone as well. Stripped off barrel and a lot of oil in cases though big end seems good, full rebuild coming up.

                  CalumC Offline
                  CalumC Offline
                  Calum
                  wrote on last edited by
                  #9

                  @oldman Have a look on simply bearings for that bush if you can measure it?

                  Always Originate, Never Pirate!

                  O 1 Reply Last reply
                  0
                  • CalumC Calum

                    @oldman Have a look on simply bearings for that bush if you can measure it?

                    O Offline
                    O Offline
                    oldman
                    wrote on last edited by
                    #10

                    @Calum will do Calum, left to soak in release spray as bolt seized solid but will measure when it comes out. Had a sort though of bits and need to find a helmet lock, last ones came from the States. Have another nearly new speedo though with 320 miles on it, just sorting in to piles for plating at the moment.
                    Ta

                    1 Reply Last reply
                    0
                    • O Offline
                      O Offline
                      oldman
                      wrote on last edited by oldman
                      #11

                      Have actually managed to find a second hand mb barrel with more life In it, just waiting for it to arrive, cylinder head cleaned and powervalve cleaned and polished. Loads of bits came from fowlers in prep for rebuild. Need overflow hose from rad to expansion bottle if anyone has one lying around (discontinued). Helmet lock ordered from Japan, genuine Yamaha ignition lock changed to 4 wire plug and earth, carb stripped and cleaned, waiting for frame to come back and frame parts I have ordered ordered to arrive from France and them can get those powdercoated and plated.

                      1 Reply Last reply
                      1
                      • O Offline
                        O Offline
                        oldman
                        wrote on last edited by
                        #12

                        Removed swingarm bearings so that's ready to go for refurb, and finally removed rear shock lower bolt. Removed seals and found worn ball joint that seems to be pressed in to shock lower. Any advice if repairable or should I be looking for another rear shock?20190528_234455-512x288.jpg

                        CalumC 1 Reply Last reply
                        0
                        • O Offline
                          O Offline
                          oldman
                          wrote on last edited by
                          #13

                          My mistake, ball joint held I by 2 spring clips in recess of shock lower. Saw them when I enlarged pic posted. Have got the 2 clips out , heavily corroded, ball joint stuck fast. Left soaking on release spray, but still left with trying to find replacement unless find a nush that fits?

                          1 Reply Last reply
                          0
                          • O oldman

                            Removed swingarm bearings so that's ready to go for refurb, and finally removed rear shock lower bolt. Removed seals and found worn ball joint that seems to be pressed in to shock lower. Any advice if repairable or should I be looking for another rear shock?20190528_234455-512x288.jpg

                            CalumC Offline
                            CalumC Offline
                            Calum
                            wrote on last edited by
                            #14

                            @oldman they are not serviable as far as I am awake.

                            Always Originate, Never Pirate!

                            O 1 Reply Last reply
                            0
                            • CalumC Calum

                              @oldman they are not serviable as far as I am awake.

                              O Offline
                              O Offline
                              oldman
                              wrote on last edited by
                              #15

                              @Calum said in 1988 bike:

                              @oldman they are not serviable as far as I am awake.

                              Thanks Calum, ordered one from Portugal (second hand) that looks good without rust for a reasonable price. Other 3bn barrel arrived today freshly rebored @1.25 over standard, and has been tuned. No id marks to say who did it , messaged seller to see if he knows. Mick Abbey marks his work as far as I am aware so doubt its him. Be good to know though and a bonus it's done. Will post a pic up later.

                              CalumC 1 Reply Last reply
                              0
                              • O Offline
                                O Offline
                                oldman
                                wrote on last edited by
                                #16

                                20190529_181638-512x288.jpg 20190529_181645-288x512.jpg

                                1 Reply Last reply
                                0
                                • O oldman

                                  @Calum said in 1988 bike:

                                  @oldman they are not serviable as far as I am awake.

                                  Thanks Calum, ordered one from Portugal (second hand) that looks good without rust for a reasonable price. Other 3bn barrel arrived today freshly rebored @1.25 over standard, and has been tuned. No id marks to say who did it , messaged seller to see if he knows. Mick Abbey marks his work as far as I am aware so doubt its him. Be good to know though and a bonus it's done. Will post a pic up later.

                                  CalumC Offline
                                  CalumC Offline
                                  Calum
                                  wrote on last edited by
                                  #17

                                  @oldman What engine are you fitting this to?

                                  3MB barrels and 3BN barrels are not interchangable!

                                  The 3BN has a larger bore, therefore shorter stroke. If you fit this onto an engine designed to have a 3MB cylinder, you could risk the piston hitting the cylinder head.

                                  It is very minimal, but they are different strokes.

                                  Always Originate, Never Pirate!

                                  O 1 Reply Last reply
                                  0
                                  • CalumC Calum

                                    @oldman What engine are you fitting this to?

                                    3MB barrels and 3BN barrels are not interchangable!

                                    The 3BN has a larger bore, therefore shorter stroke. If you fit this onto an engine designed to have a 3MB cylinder, you could risk the piston hitting the cylinder head.

                                    It is very minimal, but they are different strokes.

                                    O Offline
                                    O Offline
                                    oldman
                                    wrote on last edited by
                                    #18

                                    @Calum it's the 88 bike engine, same as the barrel that came off, 89 bikes changed to accommodate new carb amongst other things, is that right? Matching frame and engine nos so original engine

                                    CalumC 1 Reply Last reply
                                    0
                                    • O Offline
                                      O Offline
                                      oldman
                                      wrote on last edited by
                                      #19

                                      By the way, I mean the 88 bike I am building (endurance blue), not the red one.

                                      1 Reply Last reply
                                      0
                                      • O oldman

                                        @Calum it's the 88 bike engine, same as the barrel that came off, 89 bikes changed to accommodate new carb amongst other things, is that right? Matching frame and engine nos so original engine

                                        CalumC Offline
                                        CalumC Offline
                                        Calum
                                        wrote on last edited by
                                        #20

                                        @oldman So the original barrel was a 3BN. I have only seen them on the 88's. You would just want to double up on the base gasket is all, I'd expect.

                                        Always Originate, Never Pirate!

                                        1 Reply Last reply
                                        0
                                        • O Offline
                                          O Offline
                                          oldman
                                          wrote on last edited by
                                          #21

                                          Will not need to though if it's an 88 engine? Just need to make sure crank is correct for stroke, will check part nos to be sure.

                                          CalumC 1 Reply Last reply
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