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DT125R FORUM

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  4. Cylinder/exhaust problems

Cylinder/exhaust problems

Scheduled Pinned Locked Moved Engine
cylinder
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  • O Offline
    O Offline
    Oisin
    wrote on last edited by
    #1

    Hi again everyone hope your all doing good.

    My DT 125r exhaust bolt broke of in the cylinder so I had to drill it out and re-tap or thread the hole but now the bolt has become loose and so I took it out to find that the hole is far larger and has a much larger diameter. I ran the bike for a bit and I noticed a loss in power, I suspect its due to a lack of compression. There also seems to be a small bit of oil and exhaust fumes coming from where the exhaust meets the cylinder. So I'm wondering if I could get the problem fixed or if I will have to buy a new cylinder ? If so is anyone selling any cheap cylinders for a DT 125 r?

    Please help thanks again Oisin

    O 1 Reply Last reply
    0
    • O Oisin

      Hi again everyone hope your all doing good.

      My DT 125r exhaust bolt broke of in the cylinder so I had to drill it out and re-tap or thread the hole but now the bolt has become loose and so I took it out to find that the hole is far larger and has a much larger diameter. I ran the bike for a bit and I noticed a loss in power, I suspect its due to a lack of compression. There also seems to be a small bit of oil and exhaust fumes coming from where the exhaust meets the cylinder. So I'm wondering if I could get the problem fixed or if I will have to buy a new cylinder ? If so is anyone selling any cheap cylinders for a DT 125 r?

      Please help thanks again Oisin

      O Offline
      O Offline
      Oisin
      wrote on last edited by
      #2

      @Oisin said in Cylinder/exhaust problems:

      Hi again everyone hope your all doing good.

      My DT 125r exhaust bolt broke of in the cylinder so I had to drill it out and re-tap or thread the hole but now the bolt has become loose and so I took it out to find that the hole is far larger and has a much larger diameter. I ran the bike for a bit and I noticed a loss in power, I suspect its due to a lack of compression. There also seems to be a small bit of oil and exhaust fumes coming from where the exhaust meets the cylinder. So I'm wondering if I could get the problem fixed or if I will have to buy a new cylinder ? If so is anyone selling any cheap cylinders for a DT 125 r?

      Please help thanks again Oisin

      Just found this tzr 125 cylinder and I'm wondering if it'll fit.

      https://www.ebay.co.uk/itm/292869636955

      1 Reply Last reply
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      • CalumC Offline
        CalumC Offline
        Calum
        wrote on last edited by
        #3

        It's not compression - See wikipedia

        alt text

        Love this GIF. explains it perfectly.

        Any exhaust pressure lost through the manifold will result in a dramatic loss in power.

        Always Originate, Never Pirate!

        O 1 Reply Last reply
        0
        • CalumC Calum

          It's not compression - See wikipedia

          alt text

          Love this GIF. explains it perfectly.

          Any exhaust pressure lost through the manifold will result in a dramatic loss in power.

          O Offline
          O Offline
          Oisin
          wrote on last edited by
          #4

          @Calum So what would u recommend

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          0
          • CalumC Offline
            CalumC Offline
            Calum
            wrote on last edited by
            #5

            Helicoil the cylinder.

            Always Originate, Never Pirate!

            O 1 Reply Last reply
            0
            • T Offline
              T Offline
              theportingmaster
              wrote on last edited by
              #6

              I have a mint condition cylinder from a 2003 that has been rebored and honed by Mick Abbey and with a new Mitaka Piston Kit, will post some photos if your interested. Has a full gasket kit with it.

              O 1 Reply Last reply
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              • T theportingmaster

                I have a mint condition cylinder from a 2003 that has been rebored and honed by Mick Abbey and with a new Mitaka Piston Kit, will post some photos if your interested. Has a full gasket kit with it.

                O Offline
                O Offline
                Oisin
                wrote on last edited by
                #7

                @theportingmaster Yes please do. What was rebored to or is it still 125cc?
                Thanks very much

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                • CalumC Calum

                  Helicoil the cylinder.

                  O Offline
                  O Offline
                  Oisin
                  wrote on last edited by
                  #8

                  @Calum Ok if u believe that's the best way to go then I'll definitely look into it.

                  Thanks a lot Calum

                  1 Reply Last reply
                  0
                  • T Offline
                    T Offline
                    theportingmaster
                    wrote on last edited by
                    #9

                    Hi, was bored and honed by Mick Abbey to 137cc but still has rebores left.1.jpg
                    2.jpg
                    3.jpg
                    4.jpg
                    5.jpg
                    6.jpg
                    7.jpg
                    8.jpg
                    9.jpg
                    10.jpg

                    O Stevie WonderS 2 Replies Last reply
                    2
                    • T theportingmaster

                      Hi, was bored and honed by Mick Abbey to 137cc but still has rebores left.1.jpg
                      2.jpg
                      3.jpg
                      4.jpg
                      5.jpg
                      6.jpg
                      7.jpg
                      8.jpg
                      9.jpg
                      10.jpg

                      O Offline
                      O Offline
                      Oisin
                      wrote on last edited by
                      #10

                      @theportingmaster how much u looking for

                      1 Reply Last reply
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                      • T Offline
                        T Offline
                        theportingmaster
                        wrote on last edited by
                        #11

                        Open to offers, cheers Terry

                        O 2 Replies Last reply
                        0
                        • T theportingmaster

                          Open to offers, cheers Terry

                          O Offline
                          O Offline
                          Oisin
                          wrote on last edited by
                          #12

                          @theportingmaster would u do €85 for the lot

                          CalumC 1 Reply Last reply
                          0
                          • O Oisin

                            @theportingmaster would u do €85 for the lot

                            CalumC Offline
                            CalumC Offline
                            Calum
                            wrote on last edited by Calum
                            #13

                            @Oisin I mean, Mick Abbey charges like £150 for the porting working alone...so that would be like bargain of the century 🤣

                            Always Originate, Never Pirate!

                            declanD 1 Reply Last reply
                            0
                            • T theportingmaster

                              Open to offers, cheers Terry

                              O Offline
                              O Offline
                              Oisin
                              wrote on last edited by
                              #14

                              @theportingmaster Ok well I could do €125 for it

                              CalumC 1 Reply Last reply
                              0
                              • O Oisin

                                @theportingmaster Ok well I could do €125 for it

                                CalumC Offline
                                CalumC Offline
                                Calum
                                wrote on last edited by
                                #15

                                @Oisin Well, you ought to see what he comes back with first 🤣

                                Always Originate, Never Pirate!

                                1 Reply Last reply
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                                • T Offline
                                  T Offline
                                  theportingmaster
                                  wrote on last edited by
                                  #16

                                  @Oisin cost me more than £125 so looking for £175 & postage.

                                  O 1 Reply Last reply
                                  0
                                  • T theportingmaster

                                    @Oisin cost me more than £125 so looking for £175 & postage.

                                    O Offline
                                    O Offline
                                    Oisin
                                    wrote on last edited by
                                    #17

                                    @theportingmaster how much would postage to Ireland be

                                    1 Reply Last reply
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                                    • T Offline
                                      T Offline
                                      theportingmaster
                                      wrote on last edited by
                                      #18

                                      Hi, if you send me your postcode can get you a price for tracked delivery, think the price is about the same as posting in the uk. cheers Terry

                                      O 1 Reply Last reply
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                                      • CalumC Calum

                                        @Oisin I mean, Mick Abbey charges like £150 for the porting working alone...so that would be like bargain of the century 🤣

                                        declanD Offline
                                        declanD Offline
                                        declan
                                        wrote on last edited by
                                        #19

                                        @Calum id take it for that price any day lol

                                        1 Reply Last reply
                                        0
                                        • T theportingmaster

                                          Hi, if you send me your postcode can get you a price for tracked delivery, think the price is about the same as posting in the uk. cheers Terry

                                          O Offline
                                          O Offline
                                          Oisin
                                          wrote on last edited by
                                          #20

                                          @theportingmaster I might be able to get my cylinder welded. Can I get back to u

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