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DT125R FORUM

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Most abused dt refurb

Scheduled Pinned Locked Moved DTR
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  • declanD declan

    @spookdog piston is 56.90 no contact with the valve

    D Offline
    D Offline
    DTR+NSR
    wrote on last edited by
    #103

    The power valves knock, when the bushes wear. But the valves also seem to wear aswell. Also the right hand power valve cap isn't a great design, having only one fixing point. Probably why Yamaha changed the design of the power valve on the 4fu cylinders.

    declanD 1 Reply Last reply
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    • D DTR+NSR

      The power valves knock, when the bushes wear. But the valves also seem to wear aswell. Also the right hand power valve cap isn't a great design, having only one fixing point. Probably why Yamaha changed the design of the power valve on the 4fu cylinders.

      declanD Offline
      declanD Offline
      declan
      wrote on last edited by
      #104

      Okay engines stripped again cranks out and I can't find any issues both mains look good and bearing was tight on the crank and needed pressing out of the case

      declanD 1 Reply Last reply
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      • declanD declan

        Okay engines stripped again cranks out and I can't find any issues both mains look good and bearing was tight on the crank and needed pressing out of the case

        declanD Offline
        declanD Offline
        declan
        wrote on last edited by
        #105

        The only potential issue I can see is the clutch side crank bearing is a slip fit to the crank it can be dropped on and pulled off the crank without any force what so ever does anyone remember if that's normal for the clutch side to be a slip fit

        S 1 Reply Last reply
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        • declanD declan

          The only potential issue I can see is the clutch side crank bearing is a slip fit to the crank it can be dropped on and pulled off the crank without any force what so ever does anyone remember if that's normal for the clutch side to be a slip fit

          S Offline
          S Offline
          SpookDog
          wrote on last edited by
          #106

          Nether of them should be that easy. See if that bearing slides easy onto the other side of the crank. If it doesn’t then the clutch side bearing journal is worn...
          If so you could try using fully hardening bearing lock. Like the Lockheed thread lock stuff...

          declanD 1 Reply Last reply
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          • S SpookDog

            Nether of them should be that easy. See if that bearing slides easy onto the other side of the crank. If it doesn’t then the clutch side bearing journal is worn...
            If so you could try using fully hardening bearing lock. Like the Lockheed thread lock stuff...

            declanD Offline
            declanD Offline
            declan
            wrote on last edited by declan
            #107

            @spookdog I tried one of the old bearings that I removed and that was the same, the bearing locker probably won't work it's only meant to stop spinning bearings this has lateral load so I'd imagine it would last a few seconds and then fail I'm gonna grab a used crank I just don't know what one to get some say the stroke used to be shorter but I don't know

            S 1 Reply Last reply
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            • declanD declan

              @spookdog I tried one of the old bearings that I removed and that was the same, the bearing locker probably won't work it's only meant to stop spinning bearings this has lateral load so I'd imagine it would last a few seconds and then fail I'm gonna grab a used crank I just don't know what one to get some say the stroke used to be shorter but I don't know

              S Offline
              S Offline
              SpookDog
              wrote on last edited by
              #108

              @declan

              It was only the early 1988 3bn barrels and cranks that had a different stroke. Get a later year one...

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              • CalumC Offline
                CalumC Offline
                Calum
                wrote on last edited by
                #109

                That doesn't sound ideal. If the bearing comes off that easily then even bearing lock is just a temporary fix.

                Sounds like the journal needs to be machined and a spigot ring put in its place.

                Always Originate, Never Pirate!

                declanD 1 Reply Last reply
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                • CalumC Calum

                  That doesn't sound ideal. If the bearing comes off that easily then even bearing lock is just a temporary fix.

                  Sounds like the journal needs to be machined and a spigot ring put in its place.

                  declanD Offline
                  declanD Offline
                  declan
                  wrote on last edited by
                  #110

                  @calum yeah finding an early crank for cheap probably won't be easy either I'm thinking get a later crank and double up on my base gaskets or cut a base gasket thats thicker to set my squish

                  CalumC 1 Reply Last reply
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                  • declanD declan

                    @calum yeah finding an early crank for cheap probably won't be easy either I'm thinking get a later crank and double up on my base gaskets or cut a base gasket thats thicker to set my squish

                    CalumC Offline
                    CalumC Offline
                    Calum
                    wrote on last edited by
                    #111

                    @declan why don't you just get a 3MB and call it a day.

                    Always Originate, Never Pirate!

                    declanD 1 Reply Last reply
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                    • CalumC Calum

                      @declan why don't you just get a 3MB and call it a day.

                      declanD Offline
                      declanD Offline
                      declan
                      wrote on last edited by
                      #112

                      @calum I've ordered a crank now I'll see what I end up with

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