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DT125R FORUM

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  4. Cutting back ?

Cutting back ?

Scheduled Pinned Locked Moved Engine
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  • DTleeD DTlee

    I’ve checked the power jet pipe and that was clear and drained the carb and put new fuel in and it was still cutting back at higher RPM. I checked the HT lead and that seemed good so I changed the spark plug and I think that has sorted it although I’m yet to take the bike out properly. What I did notice is that the spark I took out was oily so I’m guessing that’s stopping it from sparking properly which could of caused it?? Obviously changing the plug now will only temporarily fix it until this one gets oily. Where should I be looking l next to sort out the lean running issue. I did notice my number plate was covered in splattered oil from the exhaust, ! which I’m guessing isn't healthy ??

    Any help appreciated

    Thanks

    CalumC Offline
    CalumC Offline
    Calum
    wrote on last edited by
    #11

    @dtlee Examine the oil pump settings, make sure they are correct.

    It might be the right hand crank shaft seal has gone bad, seaping Gearbox oil into the combustion chamber. Which I'm afraid, is a engine out cases split jobby to fix, since access to it can only be got at from behind the main bearings.

    Always Originate, Never Pirate!

    DTleeD 1 Reply Last reply
    0
    • CalumC Calum

      @dtlee Examine the oil pump settings, make sure they are correct.

      It might be the right hand crank shaft seal has gone bad, seaping Gearbox oil into the combustion chamber. Which I'm afraid, is a engine out cases split jobby to fix, since access to it can only be got at from behind the main bearings.

      DTleeD Offline
      DTleeD Offline
      DTlee
      wrote on last edited by
      #12

      @calum cheers will have a look into it

      S 1 Reply Last reply
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      • DTleeD DTlee

        @calum cheers will have a look into it

        S Offline
        S Offline
        SpookDog
        wrote on last edited by SpookDog
        #13

        the power valve pipe needs to be air-leak free. If it looks old and dry or cracked, replace it..

        My number plate is dripping with shitty old 2/ from the silencer. It’s just the way it is with 2/‘s. Even if you pre-mix your fuel & oil...

        Wet plug could just as easily be to much fuel or the ignition breaking down. It also depends if the engine was up to temperature? Cold engine makes for wet plug, in my experience...

        1 Reply Last reply
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        • DTleeD DTlee

          Ah okay. When I said full power I mean I have moved the Reed switch away and the power Valve is working properly. It’s a french import with the better cdi from what I can remember researching. It’s was revving perfectly in the past, right up to 11000rpm. It just seems to be at full throttle between 8-9000 RPM. Maybe I’ll give the card a clean first and go from there.

          Thanks

          S Offline
          S Offline
          SpookDog
          wrote on last edited by SpookDog
          #14

          @dtlee said in Cutting back ?:

          Ah okay. When I said full power I mean I have moved the Reed switch away

          What do you mean by that? Has the problem happened since this or just lately all of a sudden?...
          Cheers bud

          DTleeD 1 Reply Last reply
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          • S SpookDog

            @dtlee said in Cutting back ?:

            Ah okay. When I said full power I mean I have moved the Reed switch away

            What do you mean by that? Has the problem happened since this or just lately all of a sudden?...
            Cheers bud

            DTleeD Offline
            DTleeD Offline
            DTlee
            wrote on last edited by DTlee
            #15

            @spookdog thanks for your advice. I moved the Reed switch out from the Rev counter a long time ago and it’s always been fine. The problems I’m having now are more recent. Will have a look into the ignition and carb jets and see how I get on cheers

            S 1 Reply Last reply
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            • DTleeD DTlee

              @spookdog thanks for your advice. I moved the Reed switch out from the Rev counter a long time ago and it’s always been fine. The problems I’m having now are more recent. Will have a look into the ignition and carb jets and see how I get on cheers

              S Offline
              S Offline
              SpookDog
              wrote on last edited by SpookDog
              #16

              @dtlee

              That’s an electronic rev limiter isn’t it? I think the 1997 onwards bikes have them? Y/N? Maybe that connectors the problem?
              I have an 1988 onwards wiring loom/CDI. So I wasn’t sure what you meant 🙂

              A little back history is really helpful. When (& if!) it last ran proper, any changes you’ve made, Bada bada, bing bing! You get the pic? Helps diagnose problematic changes...
              🙂

              Carb jets won’t be the problem, they don’t change from right to wrong. Air leaks will, as will crank seals. I doubt that it’s that though. Not if the bearings aren’t noisy...

              Seriously, I’d check the rev limiter mod

              S 1 Reply Last reply
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              • S SpookDog

                @dtlee

                That’s an electronic rev limiter isn’t it? I think the 1997 onwards bikes have them? Y/N? Maybe that connectors the problem?
                I have an 1988 onwards wiring loom/CDI. So I wasn’t sure what you meant 🙂

                A little back history is really helpful. When (& if!) it last ran proper, any changes you’ve made, Bada bada, bing bing! You get the pic? Helps diagnose problematic changes...
                🙂

                Carb jets won’t be the problem, they don’t change from right to wrong. Air leaks will, as will crank seals. I doubt that it’s that though. Not if the bearings aren’t noisy...

                Seriously, I’d check the rev limiter mod

                S Offline
                S Offline
                SpookDog
                wrote on last edited by SpookDog
                #17

                It sounds like it could be breaking down, if that’s possible...

                Sorry, couldn’t see or reach to type in my last post on my phone screen...

                DTleeD 1 Reply Last reply
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                • S SpookDog

                  It sounds like it could be breaking down, if that’s possible...

                  Sorry, couldn’t see or reach to type in my last post on my phone screen...

                  DTleeD Offline
                  DTleeD Offline
                  DTlee
                  wrote on last edited by
                  #18

                  @spookdog haha cheers will investigate a bit more and update

                  1 Reply Last reply
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                  • DTleeD Offline
                    DTleeD Offline
                    DTlee
                    wrote on last edited by
                    #19

                    Is there a way to check if the ignition is breaking down? I’ve checked everything mentioned above and cleaned the carb out etc. But still the book it’s cutting back intermittently at about 8000rpm. Before I split the casing and check seals I want to make sure I’ve checked everything else.

                    It seems to run perfect for about 20mins riding the then seems to start and progressively gets worse. Could this be as it warms up the ignition is failing

                    TIA

                    declanD CalumC 2 Replies Last reply
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                    • DTleeD DTlee

                      Is there a way to check if the ignition is breaking down? I’ve checked everything mentioned above and cleaned the carb out etc. But still the book it’s cutting back intermittently at about 8000rpm. Before I split the casing and check seals I want to make sure I’ve checked everything else.

                      It seems to run perfect for about 20mins riding the then seems to start and progressively gets worse. Could this be as it warms up the ignition is failing

                      TIA

                      declanD Offline
                      declanD Offline
                      declan
                      wrote on last edited by declan
                      #20

                      @dtlee as electronics warm up the resistance changes I'd hazard a guess with the problems your having you might have a faulty ignition coil as the coil warms up it might be out of spec this is easily checked with a multimeter via the Haynes manual, my bike cuts back at the same rpm never been able to remedy it- edit when I say ignition coil I mean the physical coil on the stator not the ht coil although that also can be an issue when it warms up

                      DTleeD 1 Reply Last reply
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                      • declanD declan

                        @dtlee as electronics warm up the resistance changes I'd hazard a guess with the problems your having you might have a faulty ignition coil as the coil warms up it might be out of spec this is easily checked with a multimeter via the Haynes manual, my bike cuts back at the same rpm never been able to remedy it- edit when I say ignition coil I mean the physical coil on the stator not the ht coil although that also can be an issue when it warms up

                        DTleeD Offline
                        DTleeD Offline
                        DTlee
                        wrote on last edited by
                        #21

                        @declan ah cool I’ll give that a go. So you’ve never managed to fix your problem of cutting back. It’s driving me mad I need to try and work it out

                        1 Reply Last reply
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                        • DTleeD DTlee

                          Is there a way to check if the ignition is breaking down? I’ve checked everything mentioned above and cleaned the carb out etc. But still the book it’s cutting back intermittently at about 8000rpm. Before I split the casing and check seals I want to make sure I’ve checked everything else.

                          It seems to run perfect for about 20mins riding the then seems to start and progressively gets worse. Could this be as it warms up the ignition is failing

                          TIA

                          CalumC Offline
                          CalumC Offline
                          Calum
                          wrote on last edited by
                          #22

                          @dtlee I had this recently on my DT when I replaced the perfectly working coil for a Chinese "Racing" coil. It worked fine for the first 100 miles then just refused to rev properly.

                          Getting a nice genuine coil seemed to have fixed it.

                          Always Originate, Never Pirate!

                          DTleeD 1 Reply Last reply
                          0
                          • declanD Offline
                            declanD Offline
                            declan
                            wrote on last edited by
                            #23

                            @dtlee yeah gonna try switching my main jet to a 240 see if that does anything gonna be a whole though as the engine is under the knife

                            DTleeD 1 Reply Last reply
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                            • CalumC Calum

                              @dtlee I had this recently on my DT when I replaced the perfectly working coil for a Chinese "Racing" coil. It worked fine for the first 100 miles then just refused to rev properly.

                              Getting a nice genuine coil seemed to have fixed it.

                              DTleeD Offline
                              DTleeD Offline
                              DTlee
                              wrote on last edited by
                              #24

                              @calum I’m hoping this does the trick for me too where did you buy yours from?

                              1 Reply Last reply
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                              • declanD declan

                                @dtlee yeah gonna try switching my main jet to a 240 see if that does anything gonna be a whole though as the engine is under the knife

                                DTleeD Offline
                                DTleeD Offline
                                DTlee
                                wrote on last edited by
                                #25

                                @declan I was thinking about jetting too but don’t want to mess with it too much as It used to ride fine before so I don’t think it will help me out

                                declanD 1 Reply Last reply
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                                • DTleeD DTlee

                                  @declan I was thinking about jetting too but don’t want to mess with it too much as It used to ride fine before so I don’t think it will help me out

                                  declanD Offline
                                  declanD Offline
                                  declan
                                  wrote on last edited by
                                  #26

                                  @dtlee yeah in your case wouldn't mess with jets it's almost certainly electrical

                                  DTleeD 1 Reply Last reply
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                                  • declanD declan

                                    @dtlee yeah in your case wouldn't mess with jets it's almost certainly electrical

                                    DTleeD Offline
                                    DTleeD Offline
                                    DTlee
                                    wrote on last edited by
                                    #27

                                    @declan just another though, I should probably checked that everything is earthed properly and that’s it’s not just something stupid like that? Do you know where the earthing point are on the bike. I had a quick look but couldn’t see anything obvious?

                                    1 Reply Last reply
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                                    • CalumC Offline
                                      CalumC Offline
                                      Calum
                                      wrote on last edited by
                                      #28

                                      @dtlee Ignition coil should have an earth, voltage rectifier should have one and the battery terminal is earthed.

                                      Always Originate, Never Pirate!

                                      DTleeD 1 Reply Last reply
                                      0
                                      • CalumC Calum

                                        @dtlee Ignition coil should have an earth, voltage rectifier should have one and the battery terminal is earthed.

                                        DTleeD Offline
                                        DTleeD Offline
                                        DTlee
                                        wrote on last edited by
                                        #29

                                        @calum cheers I’ll check that just Incase it’s some thing stupid. I’m doing a 100 mile long distance trial in a couple or weeks so want it running right if I can get it to

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                                        • DTleeD Offline
                                          DTleeD Offline
                                          DTlee
                                          wrote on last edited by DTlee
                                          #30

                                          Is there an easy way to temporarily disable the oil pump? I just want to check if it’s not packing up? It all looks correct but my plug is still oily and the bikes still cutting back at around 6-7krpm. I’ve checked the power valve isn’t the problem by pinning it open, took it for a ride and was still having the same issue. I was thinking of trying to pre mix the fuel and disable to oil pump to work out of its this causing the problem.

                                          I’m running out of ideas with it. Failing this I guess it’s the ignition breaking down.

                                          ( I have cleaned out the carb, fuel line and the tank also and now put back on the original exhaust )

                                          Any ideas I’d be grateful

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