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DT125R FORUM

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  4. Cutting back ?

Cutting back ?

Scheduled Pinned Locked Moved Engine
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  • DTleeD DTlee

    @spookdog thanks for your advice. I moved the Reed switch out from the Rev counter a long time ago and it’s always been fine. The problems I’m having now are more recent. Will have a look into the ignition and carb jets and see how I get on cheers

    S Offline
    S Offline
    SpookDog
    wrote on last edited by SpookDog
    #16

    @dtlee

    That’s an electronic rev limiter isn’t it? I think the 1997 onwards bikes have them? Y/N? Maybe that connectors the problem?
    I have an 1988 onwards wiring loom/CDI. So I wasn’t sure what you meant 🙂

    A little back history is really helpful. When (& if!) it last ran proper, any changes you’ve made, Bada bada, bing bing! You get the pic? Helps diagnose problematic changes...
    🙂

    Carb jets won’t be the problem, they don’t change from right to wrong. Air leaks will, as will crank seals. I doubt that it’s that though. Not if the bearings aren’t noisy...

    Seriously, I’d check the rev limiter mod

    S 1 Reply Last reply
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    • S SpookDog

      @dtlee

      That’s an electronic rev limiter isn’t it? I think the 1997 onwards bikes have them? Y/N? Maybe that connectors the problem?
      I have an 1988 onwards wiring loom/CDI. So I wasn’t sure what you meant 🙂

      A little back history is really helpful. When (& if!) it last ran proper, any changes you’ve made, Bada bada, bing bing! You get the pic? Helps diagnose problematic changes...
      🙂

      Carb jets won’t be the problem, they don’t change from right to wrong. Air leaks will, as will crank seals. I doubt that it’s that though. Not if the bearings aren’t noisy...

      Seriously, I’d check the rev limiter mod

      S Offline
      S Offline
      SpookDog
      wrote on last edited by SpookDog
      #17

      It sounds like it could be breaking down, if that’s possible...

      Sorry, couldn’t see or reach to type in my last post on my phone screen...

      DTleeD 1 Reply Last reply
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      • S SpookDog

        It sounds like it could be breaking down, if that’s possible...

        Sorry, couldn’t see or reach to type in my last post on my phone screen...

        DTleeD Offline
        DTleeD Offline
        DTlee
        wrote on last edited by
        #18

        @spookdog haha cheers will investigate a bit more and update

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        • DTleeD Offline
          DTleeD Offline
          DTlee
          wrote on last edited by
          #19

          Is there a way to check if the ignition is breaking down? I’ve checked everything mentioned above and cleaned the carb out etc. But still the book it’s cutting back intermittently at about 8000rpm. Before I split the casing and check seals I want to make sure I’ve checked everything else.

          It seems to run perfect for about 20mins riding the then seems to start and progressively gets worse. Could this be as it warms up the ignition is failing

          TIA

          declanD CalumC 2 Replies Last reply
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          • DTleeD DTlee

            Is there a way to check if the ignition is breaking down? I’ve checked everything mentioned above and cleaned the carb out etc. But still the book it’s cutting back intermittently at about 8000rpm. Before I split the casing and check seals I want to make sure I’ve checked everything else.

            It seems to run perfect for about 20mins riding the then seems to start and progressively gets worse. Could this be as it warms up the ignition is failing

            TIA

            declanD Offline
            declanD Offline
            declan
            wrote on last edited by declan
            #20

            @dtlee as electronics warm up the resistance changes I'd hazard a guess with the problems your having you might have a faulty ignition coil as the coil warms up it might be out of spec this is easily checked with a multimeter via the Haynes manual, my bike cuts back at the same rpm never been able to remedy it- edit when I say ignition coil I mean the physical coil on the stator not the ht coil although that also can be an issue when it warms up

            DTleeD 1 Reply Last reply
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            • declanD declan

              @dtlee as electronics warm up the resistance changes I'd hazard a guess with the problems your having you might have a faulty ignition coil as the coil warms up it might be out of spec this is easily checked with a multimeter via the Haynes manual, my bike cuts back at the same rpm never been able to remedy it- edit when I say ignition coil I mean the physical coil on the stator not the ht coil although that also can be an issue when it warms up

              DTleeD Offline
              DTleeD Offline
              DTlee
              wrote on last edited by
              #21

              @declan ah cool I’ll give that a go. So you’ve never managed to fix your problem of cutting back. It’s driving me mad I need to try and work it out

              1 Reply Last reply
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              • DTleeD DTlee

                Is there a way to check if the ignition is breaking down? I’ve checked everything mentioned above and cleaned the carb out etc. But still the book it’s cutting back intermittently at about 8000rpm. Before I split the casing and check seals I want to make sure I’ve checked everything else.

                It seems to run perfect for about 20mins riding the then seems to start and progressively gets worse. Could this be as it warms up the ignition is failing

                TIA

                CalumC Offline
                CalumC Offline
                Calum
                wrote on last edited by
                #22

                @dtlee I had this recently on my DT when I replaced the perfectly working coil for a Chinese "Racing" coil. It worked fine for the first 100 miles then just refused to rev properly.

                Getting a nice genuine coil seemed to have fixed it.

                Always Originate, Never Pirate!

                DTleeD 1 Reply Last reply
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                • declanD Offline
                  declanD Offline
                  declan
                  wrote on last edited by
                  #23

                  @dtlee yeah gonna try switching my main jet to a 240 see if that does anything gonna be a whole though as the engine is under the knife

                  DTleeD 1 Reply Last reply
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                  • CalumC Calum

                    @dtlee I had this recently on my DT when I replaced the perfectly working coil for a Chinese "Racing" coil. It worked fine for the first 100 miles then just refused to rev properly.

                    Getting a nice genuine coil seemed to have fixed it.

                    DTleeD Offline
                    DTleeD Offline
                    DTlee
                    wrote on last edited by
                    #24

                    @calum I’m hoping this does the trick for me too where did you buy yours from?

                    1 Reply Last reply
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                    • declanD declan

                      @dtlee yeah gonna try switching my main jet to a 240 see if that does anything gonna be a whole though as the engine is under the knife

                      DTleeD Offline
                      DTleeD Offline
                      DTlee
                      wrote on last edited by
                      #25

                      @declan I was thinking about jetting too but don’t want to mess with it too much as It used to ride fine before so I don’t think it will help me out

                      declanD 1 Reply Last reply
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                      • DTleeD DTlee

                        @declan I was thinking about jetting too but don’t want to mess with it too much as It used to ride fine before so I don’t think it will help me out

                        declanD Offline
                        declanD Offline
                        declan
                        wrote on last edited by
                        #26

                        @dtlee yeah in your case wouldn't mess with jets it's almost certainly electrical

                        DTleeD 1 Reply Last reply
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                        • declanD declan

                          @dtlee yeah in your case wouldn't mess with jets it's almost certainly electrical

                          DTleeD Offline
                          DTleeD Offline
                          DTlee
                          wrote on last edited by
                          #27

                          @declan just another though, I should probably checked that everything is earthed properly and that’s it’s not just something stupid like that? Do you know where the earthing point are on the bike. I had a quick look but couldn’t see anything obvious?

                          1 Reply Last reply
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                          • CalumC Offline
                            CalumC Offline
                            Calum
                            wrote on last edited by
                            #28

                            @dtlee Ignition coil should have an earth, voltage rectifier should have one and the battery terminal is earthed.

                            Always Originate, Never Pirate!

                            DTleeD 1 Reply Last reply
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                            • CalumC Calum

                              @dtlee Ignition coil should have an earth, voltage rectifier should have one and the battery terminal is earthed.

                              DTleeD Offline
                              DTleeD Offline
                              DTlee
                              wrote on last edited by
                              #29

                              @calum cheers I’ll check that just Incase it’s some thing stupid. I’m doing a 100 mile long distance trial in a couple or weeks so want it running right if I can get it to

                              1 Reply Last reply
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                              • DTleeD Offline
                                DTleeD Offline
                                DTlee
                                wrote on last edited by DTlee
                                #30

                                Is there an easy way to temporarily disable the oil pump? I just want to check if it’s not packing up? It all looks correct but my plug is still oily and the bikes still cutting back at around 6-7krpm. I’ve checked the power valve isn’t the problem by pinning it open, took it for a ride and was still having the same issue. I was thinking of trying to pre mix the fuel and disable to oil pump to work out of its this causing the problem.

                                I’m running out of ideas with it. Failing this I guess it’s the ignition breaking down.

                                ( I have cleaned out the carb, fuel line and the tank also and now put back on the original exhaust )

                                Any ideas I’d be grateful

                                S 1 Reply Last reply
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                                • DTleeD DTlee

                                  Is there an easy way to temporarily disable the oil pump? I just want to check if it’s not packing up? It all looks correct but my plug is still oily and the bikes still cutting back at around 6-7krpm. I’ve checked the power valve isn’t the problem by pinning it open, took it for a ride and was still having the same issue. I was thinking of trying to pre mix the fuel and disable to oil pump to work out of its this causing the problem.

                                  I’m running out of ideas with it. Failing this I guess it’s the ignition breaking down.

                                  ( I have cleaned out the carb, fuel line and the tank also and now put back on the original exhaust )

                                  Any ideas I’d be grateful

                                  S Offline
                                  S Offline
                                  SpookDog
                                  wrote on last edited by SpookDog
                                  #31

                                  @dtlee @dtlee

                                  I stuck the outlet (skinny) pipe into the inlet (fatter) pipe to cause a continuous loop. Been like that and ok for a 1000 miles, just don’t forget to block the inlet manifold oil inlet. I just cut and folded over some pipe, then zip tied it.
                                  It stopped messing it’s pants all over the number plate now as well since I’ve been on pre mix...

                                  I can’t remember what I’ve asked you before, but t did you do anything to the bike before it started happening? Even if it was a month before or seems irrelevant?...

                                  S 1 Reply Last reply
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                                  • S SpookDog

                                    @dtlee @dtlee

                                    I stuck the outlet (skinny) pipe into the inlet (fatter) pipe to cause a continuous loop. Been like that and ok for a 1000 miles, just don’t forget to block the inlet manifold oil inlet. I just cut and folded over some pipe, then zip tied it.
                                    It stopped messing it’s pants all over the number plate now as well since I’ve been on pre mix...

                                    I can’t remember what I’ve asked you before, but t did you do anything to the bike before it started happening? Even if it was a month before or seems irrelevant?...

                                    S Offline
                                    S Offline
                                    SpookDog
                                    wrote on last edited by
                                    #32

                                    @spookdog

                                    Did you remove and clean the outside of the needle valve tube? You tap it in and up through the throttle valve body to remove it. Mine was cemented up with micro fine sand stuff...

                                    P.S. Did this come on all of a sudden or gradually get worse?...

                                    DTleeD 2 Replies Last reply
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                                    • S SpookDog

                                      @spookdog

                                      Did you remove and clean the outside of the needle valve tube? You tap it in and up through the throttle valve body to remove it. Mine was cemented up with micro fine sand stuff...

                                      P.S. Did this come on all of a sudden or gradually get worse?...

                                      DTleeD Offline
                                      DTleeD Offline
                                      DTlee
                                      wrote on last edited by
                                      #33

                                      @spookdog It’s progressively got worse I think. All I have done is moved the read switch, put a full dep on and turned the power valve so it works. It used to do it after 40mins of riding but not it seem to do it constantly. Won’t got about 6-7krpm it just cuts back. I might try what you done with the oil pump just to rule another thing out. It’s massive annoying specially as I don’t a 100 mile long distance trial today and had to put up with that all day.

                                      1 Reply Last reply
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                                      • S SpookDog

                                        @spookdog

                                        Did you remove and clean the outside of the needle valve tube? You tap it in and up through the throttle valve body to remove it. Mine was cemented up with micro fine sand stuff...

                                        P.S. Did this come on all of a sudden or gradually get worse?...

                                        DTleeD Offline
                                        DTleeD Offline
                                        DTlee
                                        wrote on last edited by
                                        #34

                                        @spookdog I cleaned the carb out and couldn’t see any blocked jets but I didn’t take the needle jet out. Might try this just Incase 👍🏻

                                        CalumC 1 Reply Last reply
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                                        • DTleeD DTlee

                                          @spookdog I cleaned the carb out and couldn’t see any blocked jets but I didn’t take the needle jet out. Might try this just Incase 👍🏻

                                          CalumC Offline
                                          CalumC Offline
                                          Calum
                                          wrote on last edited by
                                          #35

                                          @dtlee I mean, since it started doing it since you "moved the reed valve" and "rotated the powervalve", have considered that this might be the problem?

                                          Always Originate, Never Pirate!

                                          DTleeD 1 Reply Last reply
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