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DT125R FORUM

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  4. So Close!...

So Close!...

Scheduled Pinned Locked Moved DTR
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  • S SpookDog

    Am I right in thinking that there are only 3 wheel spacers for the entire Dtr range? Two rear and one front? I’m hoping that I don’t have the wrong width spacer on my bike that is causing the offset in my sprocket alignment?…
    I’d rather fix the problem than treat the symptom by fitting a spacer-washer to the front sprocket…

    HOTSHOT IIIH Offline
    HOTSHOT IIIH Offline
    HOTSHOT III
    wrote on last edited by HOTSHOT III
    #336

    @SpookDog Also just had a look on Fowlers Parts, the 3RM DT125R and 3ET DT200R output shafts, sprocket lock washer and spacer behind the front sprocket are all the same part number. Only the sprocket nut is different (I guess thinner to accomodate the 200's 520 front sprocket) so I can't see that affecting sprocket alignment (unless someone has tried to bodge it with a DT200R sprocket nut and extra washer between the front sprocket and spacer, but this would be very unlikely).

    https://www.fowlersparts.co.uk/parts/4105071/dt125r-3rm5-1993-999-a/transmission

    https://www.fowlersparts.co.uk/parts/4059369/dt200r-3et1-1988-010-b/transmission

    Only other thing I can think of would be if the bearing behind the front sprocket is on the way out allowing the output shaft to move around. This does happen eventually when people adjust chains too tight on bikes with long-travel suspension but would be very noisy if it were that far gone and you'd be noticing oil leaks and gear selection problems and all kinds of stuff...

    CalumC S 3 Replies Last reply
    1
    • HOTSHOT IIIH HOTSHOT III

      @SpookDog Also just had a look on Fowlers Parts, the 3RM DT125R and 3ET DT200R output shafts, sprocket lock washer and spacer behind the front sprocket are all the same part number. Only the sprocket nut is different (I guess thinner to accomodate the 200's 520 front sprocket) so I can't see that affecting sprocket alignment (unless someone has tried to bodge it with a DT200R sprocket nut and extra washer between the front sprocket and spacer, but this would be very unlikely).

      https://www.fowlersparts.co.uk/parts/4105071/dt125r-3rm5-1993-999-a/transmission

      https://www.fowlersparts.co.uk/parts/4059369/dt200r-3et1-1988-010-b/transmission

      Only other thing I can think of would be if the bearing behind the front sprocket is on the way out allowing the output shaft to move around. This does happen eventually when people adjust chains too tight on bikes with long-travel suspension but would be very noisy if it were that far gone and you'd be noticing oil leaks and gear selection problems and all kinds of stuff...

      CalumC Offline
      CalumC Offline
      Calum
      wrote on last edited by
      #337

      @HOTSHOT-III Yeah I didn't even realise the swinging arm even had adjustment! That's pretty meticulous to say the least. I know that the Aprilia has a swingingarm tension bolt procedure, but again it's never something I have ever done.

      Always Originate, Never Pirate!

      1 Reply Last reply
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      • HOTSHOT IIIH HOTSHOT III

        @SpookDog Also just had a look on Fowlers Parts, the 3RM DT125R and 3ET DT200R output shafts, sprocket lock washer and spacer behind the front sprocket are all the same part number. Only the sprocket nut is different (I guess thinner to accomodate the 200's 520 front sprocket) so I can't see that affecting sprocket alignment (unless someone has tried to bodge it with a DT200R sprocket nut and extra washer between the front sprocket and spacer, but this would be very unlikely).

        https://www.fowlersparts.co.uk/parts/4105071/dt125r-3rm5-1993-999-a/transmission

        https://www.fowlersparts.co.uk/parts/4059369/dt200r-3et1-1988-010-b/transmission

        Only other thing I can think of would be if the bearing behind the front sprocket is on the way out allowing the output shaft to move around. This does happen eventually when people adjust chains too tight on bikes with long-travel suspension but would be very noisy if it were that far gone and you'd be noticing oil leaks and gear selection problems and all kinds of stuff...

        S Offline
        S Offline
        SpookDog
        wrote on last edited by
        #338

        @HOTSHOT-III

        Cheers for the info bud! I did the swingarm shims check by the Haynes manual. It was a while ago though. Put 20,000 miles on it since then 🙂
        I do have the rear spindle but on the chain side, with the snail cams having the flat edge down. Don’t know if that affects it at all?
        My swingarm ‘knobbles’ are a bit fubar tho, one of them (the sprocket side one) is flattened off where the cam touches it. Even allowing for this I don’t think it would affect the front sprocket like has happened?!
        It’s like the front cog wants to be out 1mm more, or the rear 1mm in further…

        1 Reply Last reply
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        • HOTSHOT IIIH HOTSHOT III

          @SpookDog Also just had a look on Fowlers Parts, the 3RM DT125R and 3ET DT200R output shafts, sprocket lock washer and spacer behind the front sprocket are all the same part number. Only the sprocket nut is different (I guess thinner to accomodate the 200's 520 front sprocket) so I can't see that affecting sprocket alignment (unless someone has tried to bodge it with a DT200R sprocket nut and extra washer between the front sprocket and spacer, but this would be very unlikely).

          https://www.fowlersparts.co.uk/parts/4105071/dt125r-3rm5-1993-999-a/transmission

          https://www.fowlersparts.co.uk/parts/4059369/dt200r-3et1-1988-010-b/transmission

          Only other thing I can think of would be if the bearing behind the front sprocket is on the way out allowing the output shaft to move around. This does happen eventually when people adjust chains too tight on bikes with long-travel suspension but would be very noisy if it were that far gone and you'd be noticing oil leaks and gear selection problems and all kinds of stuff...

          S Offline
          S Offline
          SpookDog
          wrote on last edited by SpookDog
          #339

          @HOTSHOT-III

          Thanks again for putting my mind to rest on the rear spacers!…
          The other thing I forgot to ask was if anyone knew if Tzr sprocket spacers were different than Dtr ones? My bike is a pure mongrel and may well have a tzr lump in it for all I know 🙂 …

          At some point I’m going to have to check that I definitely fitted the 0.8mm shim on the sprocket side of the swing arm as well, would explain a lot if I didn’t 😏 …

          CalumC 1 Reply Last reply
          1
          • S SpookDog

            @HOTSHOT-III

            Thanks again for putting my mind to rest on the rear spacers!…
            The other thing I forgot to ask was if anyone knew if Tzr sprocket spacers were different than Dtr ones? My bike is a pure mongrel and may well have a tzr lump in it for all I know 🙂 …

            At some point I’m going to have to check that I definitely fitted the 0.8mm shim on the sprocket side of the swing arm as well, would explain a lot if I didn’t 😏 …

            CalumC Offline
            CalumC Offline
            Calum
            wrote on last edited by
            #340

            @SpookDog Depending on what TZR you're referring to...the TZRs ran a completely different engine. It was only the Belgarda models that ran the DTR lumps and you'd know if you were running one of those. They have Motori Minarelli stamps on them all over.

            Always Originate, Never Pirate!

            S 1 Reply Last reply
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            • CalumC Calum

              @SpookDog Depending on what TZR you're referring to...the TZRs ran a completely different engine. It was only the Belgarda models that ran the DTR lumps and you'd know if you were running one of those. They have Motori Minarelli stamps on them all over.

              S Offline
              S Offline
              SpookDog
              wrote on last edited by
              #341

              @Calum

              Any spacer from a 3mb bottom end? I’m not sure, hence asking. One of the joys of owning a mongrel bike is you have no idea what’s right or not. I have no previous experience with a righteous Dtr and am grateful for any enlightenment…

              S 1 Reply Last reply
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              • S SpookDog

                @Calum

                Any spacer from a 3mb bottom end? I’m not sure, hence asking. One of the joys of owning a mongrel bike is you have no idea what’s right or not. I have no previous experience with a righteous Dtr and am grateful for any enlightenment…

                S Offline
                S Offline
                SpookDog
                wrote on last edited by SpookDog
                #342

                Second hand forks, yokes and spindle arrived today! Really good condition for the price (£50 + 20 post). Swingarm arrived last week, things are looking good…

                5090 miles and my head gasket let go today as well 🙂 I’m actually surprised it lasted as long as it did! It was over the previous 700 mile threshold for failure before I found and fixed the weak idle jet mixture fault, so it must have taken a lot of misfire/knocking abuse before it was fixed!…
                I just need to work out my plan of action next. I’ll probably just throw on a new gasket and rings with a re-hone to see me through the winter. I’ve got another bottom end & crank I’d really like to build with new Koyo bearings and seals to mate to a fresh rebore & piston…

                S 1 Reply Last reply
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                • S SpookDog

                  Second hand forks, yokes and spindle arrived today! Really good condition for the price (£50 + 20 post). Swingarm arrived last week, things are looking good…

                  5090 miles and my head gasket let go today as well 🙂 I’m actually surprised it lasted as long as it did! It was over the previous 700 mile threshold for failure before I found and fixed the weak idle jet mixture fault, so it must have taken a lot of misfire/knocking abuse before it was fixed!…
                  I just need to work out my plan of action next. I’ll probably just throw on a new gasket and rings with a re-hone to see me through the winter. I’ve got another bottom end & crank I’d really like to build with new Koyo bearings and seals to mate to a fresh rebore & piston…

                  S Offline
                  S Offline
                  SpookDog
                  wrote on last edited by
                  #343

                  Does every dtr frame have a kinda U-shaped tubular piece that bolts onto the back of the frame, under the mudguard? I saw a picture of a frame with said bit fitted, but mine just ends in 2 flattened tubes with holes in them…
                  I’ve never seen this bit before the 1 picture, so I could do with some guidance from people that have original, righteous frames…

                  S 2 Replies Last reply
                  0
                  • S SpookDog

                    Does every dtr frame have a kinda U-shaped tubular piece that bolts onto the back of the frame, under the mudguard? I saw a picture of a frame with said bit fitted, but mine just ends in 2 flattened tubes with holes in them…
                    I’ve never seen this bit before the 1 picture, so I could do with some guidance from people that have original, righteous frames…

                    S Offline
                    S Offline
                    Scootjockey
                    wrote on last edited by
                    #344

                    @SpookDog
                    I take it your frame doesn’t have the rear sub frame attached ? Earlier 80’s models the frame goes round in a continuous bend. Later models had a bolt on rear subframe which have a kink above the exhaust to allow you to hold on to the rear of the bike. The 2002 DT125R I bought for my son didn’t have the rear subframe or shopping rack, common practice is to junk them and jack the rear mudguard up to give the bike the Crosser look, mind you both replacements were purchased on eBay for about £100 each from memory. And hens teeth to get hold of. Neither of them were straight and took a bit of manhandling to get right. Look up on fowlers parts for the year/model of frame and if you need a sub frame it will be displayed on that page. Sometimes it’s pictured with the rear mudguard.

                    1 Reply Last reply
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                    • S SpookDog

                      Does every dtr frame have a kinda U-shaped tubular piece that bolts onto the back of the frame, under the mudguard? I saw a picture of a frame with said bit fitted, but mine just ends in 2 flattened tubes with holes in them…
                      I’ve never seen this bit before the 1 picture, so I could do with some guidance from people that have original, righteous frames…

                      S Offline
                      S Offline
                      Scootjockey
                      wrote on last edited by
                      #345

                      @SpookDog

                      One on eBay at the moment ref 165784055445. £75 including the helmet lock for a DT125R I think they changed the frame in 1996 and onwards.

                      S 1 Reply Last reply
                      0
                      • S Scootjockey

                        @SpookDog

                        One on eBay at the moment ref 165784055445. £75 including the helmet lock for a DT125R I think they changed the frame in 1996 and onwards.

                        S Offline
                        S Offline
                        SpookDog
                        wrote on last edited by
                        #346

                        @Scootjockey

                        Cheers bud! It’s good to know these things. I’d love to have a proper good gurn at a righteous standard 88 bike just so I can see & list all the bits I’m missing. One of the many previous boners deleted the rear foot peg mounting holes, as well as I don’t know what else! 😐
                        There are loads of bits n bobs I’d like to get, rear reservoir ‘lock’ cap, same for rad cap, oil bottle. Original reusable cable/frame ties, CDI rubber mount, & on & on&on…

                        S 1 Reply Last reply
                        0
                        • S SpookDog

                          @Scootjockey

                          Cheers bud! It’s good to know these things. I’d love to have a proper good gurn at a righteous standard 88 bike just so I can see & list all the bits I’m missing. One of the many previous boners deleted the rear foot peg mounting holes, as well as I don’t know what else! 😐
                          There are loads of bits n bobs I’d like to get, rear reservoir ‘lock’ cap, same for rad cap, oil bottle. Original reusable cable/frame ties, CDI rubber mount, & on & on&on…

                          S Offline
                          S Offline
                          Scootjockey
                          wrote on last edited by
                          #347

                          @SpookDog
                          Try WWW.ALEADO.COM
                          it’s a Japanese broker a bit like eBay, but you give them the money open an account bid on the item and the seller sends it to them and they forward it on to you in the UK. Usually see older better parts for sale. There not always cheap but you find they are better condition. Also change your country setting on eBay if you use that… always find parts are better from France and Germany !

                          1 Reply Last reply
                          0
                          • S Offline
                            S Offline
                            Scootjockey
                            wrote on last edited by
                            #348

                            203675742903 On eBay is that what your looking for ?

                            1 Reply Last reply
                            0
                            • primal carnageP Offline
                              primal carnageP Offline
                              primal carnage
                              wrote on last edited by
                              #349

                              ![3accd90a-41c6-4605-b621-dfcf2d4d8518-312295700_478474864326390_2331372398274094718_n.jpg](Image dimensions are too big)

                              S 1 Reply Last reply
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                              • primal carnageP primal carnage

                                ![3accd90a-41c6-4605-b621-dfcf2d4d8518-312295700_478474864326390_2331372398274094718_n.jpg](Image dimensions are too big)

                                S Offline
                                S Offline
                                SpookDog
                                wrote on last edited by
                                #350

                                Head is still leaking but very slowly/slightly, it doesn’t overflow the expansion tank unless I ride middle-hard (not flat out) I’ve ordered a 27mm hex drive (1/2 drive) for the forks. I have another new head gasket but I’m going to try and limp through the salt season, until spring before fitting any new parts. I’ll do the head if it gets worse but I really want to get my old barrel rebored by PJME (best finish I’ve seen on a bore!) Also I’ve a crank I want to get rebuilt and balanced. My bike doesn’t want to rev above 7-8k in gear, which doesn’t seem right?…

                                Need to get new bottom end bearings and seals all through, clutch buffer rubbers and a new rear shock, as well as dreaded swingarm & linkage bearings, bushes and seals 🙂

                                I wish that Satan Claus didn’t see me as naughty, it’s all so expensive a labour of love! 😑

                                S 1 Reply Last reply
                                0
                                • S SpookDog

                                  Head is still leaking but very slowly/slightly, it doesn’t overflow the expansion tank unless I ride middle-hard (not flat out) I’ve ordered a 27mm hex drive (1/2 drive) for the forks. I have another new head gasket but I’m going to try and limp through the salt season, until spring before fitting any new parts. I’ll do the head if it gets worse but I really want to get my old barrel rebored by PJME (best finish I’ve seen on a bore!) Also I’ve a crank I want to get rebuilt and balanced. My bike doesn’t want to rev above 7-8k in gear, which doesn’t seem right?…

                                  Need to get new bottom end bearings and seals all through, clutch buffer rubbers and a new rear shock, as well as dreaded swingarm & linkage bearings, bushes and seals 🙂

                                  I wish that Satan Claus didn’t see me as naughty, it’s all so expensive a labour of love! 😑

                                  S Offline
                                  S Offline
                                  SpookDog
                                  wrote on last edited by
                                  #351

                                  Whoa! Just went for a 35~40mile jaunt, I don’t like flashing blue lights road blocking in front of me in the pitch black! It is well disorienting! It is nice to not be pulled over just because you’re out and about at 1 in the morning though. 20 years ago I would of been tugged on principal!…

                                  Times are so different…

                                  CalumC 1 Reply Last reply
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                                  • S SpookDog

                                    Whoa! Just went for a 35~40mile jaunt, I don’t like flashing blue lights road blocking in front of me in the pitch black! It is well disorienting! It is nice to not be pulled over just because you’re out and about at 1 in the morning though. 20 years ago I would of been tugged on principal!…

                                    Times are so different…

                                    CalumC Offline
                                    CalumC Offline
                                    Calum
                                    wrote on last edited by
                                    #352

                                    @SpookDog you are mental 🤣 you do serious mileage on your bike. I haven't ridden any of my motorbikes since July. Fired up the DT yesterday, took a few kicks but akk seemed well.

                                    Always Originate, Never Pirate!

                                    S 1 Reply Last reply
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                                    • CalumC Calum

                                      @SpookDog you are mental 🤣 you do serious mileage on your bike. I haven't ridden any of my motorbikes since July. Fired up the DT yesterday, took a few kicks but akk seemed well.

                                      S Offline
                                      S Offline
                                      SpookDog
                                      wrote on last edited by
                                      #353

                                      @Calum

                                      I know, if the weather is adverse I feel obliged to test myself against it ☠️

                                      I cleaned out the bowl of my carb last night before I went out, specifically the pilot jet because it’s not been starting or running great at low revs. It’s like a different animal again! Great starting, smooth revs all through the bottom to ‘top’ mid range. I’m surprised how much of the rev range is actually affected by the pilot jetting!
                                      When I removed the pilot and blew it through you still couldn’t see a definitively clear hole (it was opaque) I had to use a thin, kinda serated wire to clear it till it showed properly to the eye. I don’t know if it’s a hard deposit build up or a ‘gluoopy’ oil residue? But something seems to be regularily obscuring the jets bore. Maybe cause I’m running pre~mix? (Castro Racing) The filter on the fuel tap looks great, also I’ve got a good new filter in-line between the tank & carb. I don’t really understand its cause 😐 …

                                      S 1 Reply Last reply
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                                      • primal carnageP Offline
                                        primal carnageP Offline
                                        primal carnage
                                        wrote on last edited by
                                        #354
                                        This post is deleted!
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                                        • S SpookDog

                                          @Calum

                                          I know, if the weather is adverse I feel obliged to test myself against it ☠️

                                          I cleaned out the bowl of my carb last night before I went out, specifically the pilot jet because it’s not been starting or running great at low revs. It’s like a different animal again! Great starting, smooth revs all through the bottom to ‘top’ mid range. I’m surprised how much of the rev range is actually affected by the pilot jetting!
                                          When I removed the pilot and blew it through you still couldn’t see a definitively clear hole (it was opaque) I had to use a thin, kinda serated wire to clear it till it showed properly to the eye. I don’t know if it’s a hard deposit build up or a ‘gluoopy’ oil residue? But something seems to be regularily obscuring the jets bore. Maybe cause I’m running pre~mix? (Castro Racing) The filter on the fuel tap looks great, also I’ve got a good new filter in-line between the tank & carb. I don’t really understand its cause 😐 …

                                          S Offline
                                          S Offline
                                          SpookDog
                                          wrote on last edited by
                                          #355

                                          @SpookDog

                                          Hoop! Talking to myself! 👀

                                          Bike chewed up a piston ring last night. Just lost power and started clattering, killed it like a heat seize with the clutch. Took the exhaust off tonight and peeked into the exhaust port. One ring down and a lot of shiny new scratches on my (previously pristine) 3MB cylinder head ☠️
                                          I had to nurse it 30 miles to get home to safety. So I’m guessing if any of it dropped down a transfer port I’ve lost the crank and cases as well. Oh well, shit happens…

                                          Can’t help thinking that there are loads more worthy candidates out there than me tho’ 😵‍💫

                                          CalumC 1 Reply Last reply
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