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DT125R FORUM

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  4. So Close!...

So Close!...

Scheduled Pinned Locked Moved DTR
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  • CalumC Calum

    @Stevie-Wonder Obviously haven't had a two stroke seize on you...
    https://youtu.be/g5_A5oi7wC0?si=Nk_odNb7xHzDdZhc&t=36

    Nasty when this happens and you're on a bend and is very common on two strokes unfortunately.

    Stevie WonderS Offline
    Stevie WonderS Offline
    Stevie Wonder
    wrote on last edited by
    #1049

    @Calum luckily not, I’ve seen videos and learned to ride with my fingers over the clutch just in case, but I’ve never thought about it suddenly happening mid corner.

    Oddly enough I see a young guy on an rs extrema, I passed him some compliments then next thing you know hes blapping the throttle going around a tight corner. I could help but think of your comment

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    • Stevie WonderS Stevie Wonder

      @Calum luckily not, I’ve seen videos and learned to ride with my fingers over the clutch just in case, but I’ve never thought about it suddenly happening mid corner.

      Oddly enough I see a young guy on an rs extrema, I passed him some compliments then next thing you know hes blapping the throttle going around a tight corner. I could help but think of your comment

      S Offline
      S Offline
      SpookDog
      wrote on last edited by
      #1050

      I don’t know if it’s a bad habit or not, but since I had the Dtr’s teething troubles I always ride with my Churchill’s over the clutch, sometimes the brake as well. I have my back brake set so that my foot is comfortably over the pedal…
      I’ve had 3 or 4 heat seizures in my time. I’ve always managed to whip in the clutch In time. To the point where I could kick it over straight away afterwards…

      Used to hover the clutch in a car as well…

      ————————————-

      Just fitted the new clutch perch and lever, as well as a new Slinky cable. The action feels like a hot knife and butter now! I never realised how wrong the one it came with was, or how it used to bind…

      If I could afford £50 for a genuine clutch cable I would. Or if I had a genuine outer I’d fit a stainless cable and solderless nipple.
      The one cable that I will only use genuine is the throttle. My bike came with an aftermarket one and it’s shite. Not so bad if you’re pre mixed but absolutely necessary with auto lube…

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      • S SpookDog

        I don’t know if it’s a bad habit or not, but since I had the Dtr’s teething troubles I always ride with my Churchill’s over the clutch, sometimes the brake as well. I have my back brake set so that my foot is comfortably over the pedal…
        I’ve had 3 or 4 heat seizures in my time. I’ve always managed to whip in the clutch In time. To the point where I could kick it over straight away afterwards…

        Used to hover the clutch in a car as well…

        ————————————-

        Just fitted the new clutch perch and lever, as well as a new Slinky cable. The action feels like a hot knife and butter now! I never realised how wrong the one it came with was, or how it used to bind…

        If I could afford £50 for a genuine clutch cable I would. Or if I had a genuine outer I’d fit a stainless cable and solderless nipple.
        The one cable that I will only use genuine is the throttle. My bike came with an aftermarket one and it’s shite. Not so bad if you’re pre mixed but absolutely necessary with auto lube…

        S Offline
        S Offline
        SpookDog
        wrote on last edited by SpookDog
        #1051

        Does anyone think that the position of the front calliper can affect its performance?
        I have exactly the same calliper on the front and rear (30mm piston) but the front brake only has 1/3 of the effectiveness of the rear, as far as I know this is totally back to front! The front is normally 70% of the total performance, no?…
        I can’t get my head around how woeful the front brake performance is. It makes no sense. They both have Brembo carbon ceramic pads…

        I really want to find someone who does waterjet cutting, or something similar, to make a rotor that will fit the Dtr’s front hub and take a floating disc from a donor. Whatever size/make that is the most inexpensive/common. Then design an ally mount to couple it with a Brembo 2 piston calliper, or such, that will fit the spoke to disc clearance…
        Somebody needs to do a decent affordable upgrade!…

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        • CalumC Online
          CalumC Online
          Calum
          wrote on last edited by
          #1052

          Brakes on my DTR were horrendous.

          Don't have that problem any more, bike stops on a DIME!

          Always Originate, Never Pirate!

          S 1 Reply Last reply
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          • CalumC Calum

            Brakes on my DTR were horrendous.

            Don't have that problem any more, bike stops on a DIME!

            S Offline
            S Offline
            SpookDog
            wrote on last edited by
            #1053

            @Calum

            It’s only my front brake, the rear is the bogs dollox!…

            1 Reply Last reply
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            • CalumC Online
              CalumC Online
              Calum
              wrote on last edited by
              #1054

              @SpookDog It's definitely bled properly?

              Always Originate, Never Pirate!

              S 1 Reply Last reply
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              • CalumC Calum

                @SpookDog It's definitely bled properly?

                S Offline
                S Offline
                SpookDog
                wrote on last edited by
                #1055

                @Calum

                I don’t think that it is. There’s no play on the lever, let alone sponginess, but I don’t think it’s getting the full pressure of the system at the pads. I can’t see any other reason…

                47,125 miles today! That’s 34K since I’ve been riding 🙂…

                CalumC 1 Reply Last reply
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                • S SpookDog

                  @Calum

                  I don’t think that it is. There’s no play on the lever, let alone sponginess, but I don’t think it’s getting the full pressure of the system at the pads. I can’t see any other reason…

                  47,125 miles today! That’s 34K since I’ve been riding 🙂…

                  CalumC Online
                  CalumC Online
                  Calum
                  wrote on last edited by
                  #1056

                  @SpookDog Mate, that's a mental amount of riding!

                  Always Originate, Never Pirate!

                  1 Reply Last reply
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                  • HOTSHOT IIIH HOTSHOT III

                    @SpookDog In practice the linkage bearing sleeves often don't wear so if you vernier your originals up and they're still close to 20mm OD you can just get the linkage parts separately. Relay arm bearings:

                    https://shop.marksman-ind.com/93315-32052-00-equivalent-yamaha-bearing-29446-p.asp

                    Linkage bushes:
                    https://simplybearings.co.uk/shop/p142950/MB2020X-Bronze-Backed-Steel-Bush-20x23x20mm/product_info.html

                    Seals:
                    https://simplybearings.co.uk/shop/p26044/20x27x5mm-Nitrile-Rubber-Rotary-Shaft-Oil-Seal-with-Garter-Spring-R23-/-TC/product_info.html

                    Double check all of these dimensions before ordering as it's a while since I did a DTR linkage job but I'm pretty sure these are correct. Just rip the piss out of me if they're not.

                    S Offline
                    S Offline
                    SpookDog
                    wrote on last edited by SpookDog
                    #1057

                    Double check all of these dimensions before ordering as it's a while since I did a DTR linkage job but I'm pretty sure these are correct. Just rip the piss out of me if they're not.

                    Is there anyone who knows the sizes of the needle-roller bearings and the phosphor bronze bushes definitely? The only way I can find out is to strip down the linkage first. I don’t want to take the bike off of the road though. Also I’ll probably destroy the bearings and bushes during removal! From what I remember the bearings were loose rollers that I had to stick/pack into place with grease, only the outer ‘cages’ were drift~fitted inside the linkage to frame union. They were very thin gauge metal and easily damaged…

                    Ta!…

                    PS. Is the 20mm inner or outer?…

                    Edit: The inner is 20mm on both bearings and bushes. Are the bearings 23mm outer like the bushes?…

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                    • S SpookDog

                      Double check all of these dimensions before ordering as it's a while since I did a DTR linkage job but I'm pretty sure these are correct. Just rip the piss out of me if they're not.

                      Is there anyone who knows the sizes of the needle-roller bearings and the phosphor bronze bushes definitely? The only way I can find out is to strip down the linkage first. I don’t want to take the bike off of the road though. Also I’ll probably destroy the bearings and bushes during removal! From what I remember the bearings were loose rollers that I had to stick/pack into place with grease, only the outer ‘cages’ were drift~fitted inside the linkage to frame union. They were very thin gauge metal and easily damaged…

                      Ta!…

                      PS. Is the 20mm inner or outer?…

                      Edit: The inner is 20mm on both bearings and bushes. Are the bearings 23mm outer like the bushes?…

                      S Offline
                      S Offline
                      SpookDog
                      wrote on last edited by
                      #1058

                      Well, I couldn’t confirm the sizes, so I’m hoping that they’re right so I don’t have to Rip t Piss out of Hotshot!! 😜
                      I’m just praying that the sleeves are in good enough order (especially the roller bearing one) to match up nicely 🤞 …

                      S 1 Reply Last reply
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                      • S SpookDog

                        Well, I couldn’t confirm the sizes, so I’m hoping that they’re right so I don’t have to Rip t Piss out of Hotshot!! 😜
                        I’m just praying that the sleeves are in good enough order (especially the roller bearing one) to match up nicely 🤞 …

                        S Offline
                        S Offline
                        SpookDog
                        wrote last edited by SpookDog
                        #1059

                        Stopped riding for about six months cause of old git health problems, only just renewed my CBT again!
                        Took me over a year to fit the new bearings and bushes into the rear suspension linkage! Didn’t realise how big of a faff it was going to be to get them pressed in straight and to the depth that’s needed for the seals! Done though. Nice and tight on the ass end! No more ‘snatchy chain’ feel when pulling away 🙂

                        Is HotShot still around? I need some info on wheel builders in Dorset. I can’t find the old post recommending a particular one. My back wheel is a bit up and down, as well as being a bit side to side…

                        Unless anyone has a decent straight rear wheel for sale?…
                        Ta!…

                        HOTSHOT IIIH 1 Reply Last reply
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                        • CalumC Online
                          CalumC Online
                          Calum
                          wrote last edited by
                          #1060

                          Oh hey blast from the past!

                          Yeah @HOTSHOT-III is still knocking about.

                          Sorry to hear about your health problems, considering how much you use your DT that's a crying shame.

                          Always Originate, Never Pirate!

                          1 Reply Last reply
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                          • S SpookDog

                            Stopped riding for about six months cause of old git health problems, only just renewed my CBT again!
                            Took me over a year to fit the new bearings and bushes into the rear suspension linkage! Didn’t realise how big of a faff it was going to be to get them pressed in straight and to the depth that’s needed for the seals! Done though. Nice and tight on the ass end! No more ‘snatchy chain’ feel when pulling away 🙂

                            Is HotShot still around? I need some info on wheel builders in Dorset. I can’t find the old post recommending a particular one. My back wheel is a bit up and down, as well as being a bit side to side…

                            Unless anyone has a decent straight rear wheel for sale?…
                            Ta!…

                            HOTSHOT IIIH Offline
                            HOTSHOT IIIH Offline
                            HOTSHOT III
                            wrote last edited by
                            #1061

                            @SpookDog Hey bud, hope you're feeling better. I did wonder what had happened to you.

                            Good to hear you've sorted the rear suspension 👍

                            Try Salisbury Wheel Builders over in Ringwood: https://salisbury-wheel-builders.ueniweb.com/ 01202 081994

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                            • HOTSHOT IIIH HOTSHOT III

                              @SpookDog Hey bud, hope you're feeling better. I did wonder what had happened to you.

                              Good to hear you've sorted the rear suspension 👍

                              Try Salisbury Wheel Builders over in Ringwood: https://salisbury-wheel-builders.ueniweb.com/ 01202 081994

                              S Offline
                              S Offline
                              SpookDog
                              wrote last edited by SpookDog
                              #1062

                              alt text

                              Still going well mechanically, just looks like a dog 🐾

                              Cheers for the link bud!…

                              I really need some hubs if anyone knows of any for sale? Back one is way more urgent than the front!

                              Only issue is it seems to be running a bit hot. I removed the plastic cover from the radiator and it was an improvement, but not great. I’m wondering if being stood up and hardly ridden since last winter has let the radiator clog up? The radiator was well hot when I checked it. Like it’s not shedding the heat. The ‘fins’ look clear, so I’m wondering if it’s an internal obstruction?

                              HOTSHOT IIIH 1 Reply Last reply
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                              • CalumC Online
                                CalumC Online
                                Calum
                                wrote last edited by
                                #1063

                                It's looking smart with that pipe on it.

                                The usual suspect for running hot can be the thermostat.

                                I must admit, DTs always seem to run hot, I tried all sorts (including twin radiators) and the solution for me was to remove the thermostat.

                                This is really not ideal as the thermostat is an integral part of the engines cooling, it applies pressure to the cylinder head and prevents hot spots from forming.

                                But I found the DT was just running too hot and would benefit from a lower temperature thermostat (especially if tuned).

                                But as they say Mr Yamaha know what they're doing and it's a tried and tested machine ❤

                                Always Originate, Never Pirate!

                                1 Reply Last reply
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                                • S SpookDog

                                  alt text

                                  Still going well mechanically, just looks like a dog 🐾

                                  Cheers for the link bud!…

                                  I really need some hubs if anyone knows of any for sale? Back one is way more urgent than the front!

                                  Only issue is it seems to be running a bit hot. I removed the plastic cover from the radiator and it was an improvement, but not great. I’m wondering if being stood up and hardly ridden since last winter has let the radiator clog up? The radiator was well hot when I checked it. Like it’s not shedding the heat. The ‘fins’ look clear, so I’m wondering if it’s an internal obstruction?

                                  HOTSHOT IIIH Offline
                                  HOTSHOT IIIH Offline
                                  HOTSHOT III
                                  wrote last edited by HOTSHOT III
                                  #1064

                                  @SpookDog Thermostat definitely worth a look as @Calum said. Also the rad could have a blockage, it's not unheard of. I've had some success on cars blocking off the ends, filling them half full of Gunk/Jizer and giving them a good shake before rinsing with a garden hose. I like doing this on the outside of radiators as well, get loads of degreaser in the fins and it's amazing how much crap you can hose out. And I'd still take a look at the fins particulalrly on the back of the rad as they're prone to being folded over by people doing plug changes etc. which can considerably reduce flow through them. It can be quite relaxing to take a thin screwdriver and straighten every single fin and this can make DTRs run a bit cooler.

                                  Also have you taken a look at the waterpump? Being a plastic impeller moulded onto a steel shaft it's possible this could have separated meaning it's no longer making the coolant circulate. TBH I've never known this to happen on the DTR but worth checking on a high mileage bike.

                                  @OllieDTR Has Liam got any wheels for sale? Would be a fairly local solution...

                                  S 1 Reply Last reply
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                                  • HOTSHOT IIIH HOTSHOT III

                                    @SpookDog Thermostat definitely worth a look as @Calum said. Also the rad could have a blockage, it's not unheard of. I've had some success on cars blocking off the ends, filling them half full of Gunk/Jizer and giving them a good shake before rinsing with a garden hose. I like doing this on the outside of radiators as well, get loads of degreaser in the fins and it's amazing how much crap you can hose out. And I'd still take a look at the fins particulalrly on the back of the rad as they're prone to being folded over by people doing plug changes etc. which can considerably reduce flow through them. It can be quite relaxing to take a thin screwdriver and straighten every single fin and this can make DTRs run a bit cooler.

                                    Also have you taken a look at the waterpump? Being a plastic impeller moulded onto a steel shaft it's possible this could have separated meaning it's no longer making the coolant circulate. TBH I've never known this to happen on the DTR but worth checking on a high mileage bike.

                                    @OllieDTR Has Liam got any wheels for sale? Would be a fairly local solution...

                                    S Offline
                                    S Offline
                                    SpookDog
                                    wrote last edited by
                                    #1065

                                    Cheers guys!...

                                    I've got a half decent rad i bought a while back. alot better than the used stuff you normally see on fleabay. i'm gonna flush that and leak test it, as well as checking for decent flowrate. Ill order a new thermostat and do them both together...

                                    Has anyone looked at the replacement rads on fleabay? there's a chinese one for £90 and a chek one for £114. i'm leaning towards the chinese one just because the quality of the TIG weld looks to a much better standard.

                                    1 Reply Last reply
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                                    • CalumC Online
                                      CalumC Online
                                      Calum
                                      wrote last edited by
                                      #1066

                                      I've never had any luck with the Chinese ones winner racing. I say that but the ones I bought for my ETX were from them and they actually fit, sort of.

                                      But I have bought numerous previous one to no avail.

                                      Always Originate, Never Pirate!

                                      S 1 Reply Last reply
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                                      • CalumC Calum

                                        I've never had any luck with the Chinese ones winner racing. I say that but the ones I bought for my ETX were from them and they actually fit, sort of.

                                        But I have bought numerous previous one to no avail.

                                        S Offline
                                        S Offline
                                        SpookDog
                                        wrote last edited by SpookDog
                                        #1067

                                        @Calum

                                        It’s a shame that they’re shite, because I think the radiator is the main problem. If it was the thermostat I’d of thought that it would overheat from the start, but it keeps cool enough for a while depending on how hot it is and how slow I’m going (less air flow over the radiator). The radiator is well hot to the touch!

                                        I’m waiting on a new stat and gasket from PJME and I’m going to flush the radiator that’s on the bike with a hose in the meantime. The fins on the back are better than my other radiator, which is originally pristine in every way apart from the rear fins being the worst I’ve personally seen

                                        S 1 Reply Last reply
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                                        • S SpookDog

                                          @Calum

                                          It’s a shame that they’re shite, because I think the radiator is the main problem. If it was the thermostat I’d of thought that it would overheat from the start, but it keeps cool enough for a while depending on how hot it is and how slow I’m going (less air flow over the radiator). The radiator is well hot to the touch!

                                          I’m waiting on a new stat and gasket from PJME and I’m going to flush the radiator that’s on the bike with a hose in the meantime. The fins on the back are better than my other radiator, which is originally pristine in every way apart from the rear fins being the worst I’ve personally seen

                                          S Offline
                                          S Offline
                                          SpookDog
                                          wrote last edited by
                                          #1068

                                          Any decent fan kits to mount to the radiator? Adjustable thermo activated switch, shrouded to pull air through from the rear of the radiator?…

                                          I’ve got some work to do first, there was oil scum in the radiator and I guess all the way through the thermostat, pump and system. (I’m wondering if the stat is all gummed up) The pump rotor and seals were replaced when I rebuilt the bottom end…

                                          It’s not the head gasket blowing though, it’s not pushing coolant into the expansion tank or noticeably lowering the level in the radiator.
                                          I had problems with a slight step in the casings at the rear of the barrel which I thought I had fixed. There’s a ‘wet line’ between the barrel and inlet manifold that seems to support my theory.

                                          I’m waiting on a new genuine base gasket, thermostat and some Loctite VHT copper RTV sealant, as well as the thermostat and gasket…

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