Skip to content
  • Recent
  • Tags
  • Popular
  • Users
  • Groups
Skins
  • Light
  • Cerulean
  • Cosmo
  • Flatly
  • Journal
  • Litera
  • Lumen
  • Lux
  • Materia
  • Minty
  • Morph
  • Pulse
  • Sandstone
  • Simplex
  • Sketchy
  • Spacelab
  • United
  • Yeti
  • Zephyr
  • Dark
  • Cyborg
  • Darkly
  • Quartz
  • Slate
  • Solar
  • Superhero
  • Vapor

  • Default (Slate)
  • No Skin
Collapse
Brand Logo

DT125R FORUM

  1. Home
  2. Technical Zone
  3. Framework
  4. Quick help for suspension service

Quick help for suspension service

Scheduled Pinned Locked Moved Framework
36 Posts 4 Posters 4.3k Views
  • Oldest to Newest
  • Newest to Oldest
  • Most Votes
Reply
  • Reply as topic
Log in to reply
This topic has been deleted. Only users with topic management privileges can see it.
  • D Offline
    D Offline
    declan
    wrote on 18 Oct 2017, 01:11 last edited by declan
    #1

    Sorry lads it’s really late and I knew it’s name a few seconds ago but too tired to think it had the dog bones on it the shock connects to it question is I’ve got the nuts off the one side and the bushings are litteraly ram packed with dirt s do they just knock out like if you were to do a wheel spindle bike is not jacked up but it will be when I do this for obvious reasons never worked on one of these systems thanks lads I need sleep lol.

    D F 2 Replies Last reply 18 Oct 2017, 01:29
    0
    • D declan
      18 Oct 2017, 01:11

      Sorry lads it’s really late and I knew it’s name a few seconds ago but too tired to think it had the dog bones on it the shock connects to it question is I’ve got the nuts off the one side and the bushings are litteraly ram packed with dirt s do they just knock out like if you were to do a wheel spindle bike is not jacked up but it will be when I do this for obvious reasons never worked on one of these systems thanks lads I need sleep lol.

      D Offline
      D Offline
      declan
      wrote on 18 Oct 2017, 01:29 last edited by
      #2

      EDIT- just remembered it’s the linkage lol

      1 Reply Last reply
      0
      • D declan
        18 Oct 2017, 01:11

        Sorry lads it’s really late and I knew it’s name a few seconds ago but too tired to think it had the dog bones on it the shock connects to it question is I’ve got the nuts off the one side and the bushings are litteraly ram packed with dirt s do they just knock out like if you were to do a wheel spindle bike is not jacked up but it will be when I do this for obvious reasons never worked on one of these systems thanks lads I need sleep lol.

        F Offline
        F Offline
        finnerz89
        wrote on 18 Oct 2017, 04:11 last edited by
        #3

        @declan once the bolts are out, the sleeves should push out by hand.
        However it sounds like yours might need pressing out. It's the relay arm by the way 😉

        Current bikes:
        DT125X '07
        Street Triple R '11
        Aprilia ETV1000 '02

        Previous:
        DR650RSE '96
        FJ1200 '92

        D 1 Reply Last reply 18 Oct 2017, 11:28
        0
        • F finnerz89
          18 Oct 2017, 04:11

          @declan once the bolts are out, the sleeves should push out by hand.
          However it sounds like yours might need pressing out. It's the relay arm by the way 😉

          D Offline
          D Offline
          declan
          wrote on 18 Oct 2017, 11:28 last edited by
          #4

          @finnerz89 will I have to do the bolts on the other side holding the right dog bone on before I can get em out?

          1 Reply Last reply
          0
          • C Offline
            C Offline
            Calum
            wrote on 18 Oct 2017, 11:32 last edited by
            #5

            I always found that taking the load off the bike helps when actually removing the linkage bolts.

            Always Originate, Never Pirate!

            D 1 Reply Last reply 18 Oct 2017, 11:41
            0
            • C Calum
              18 Oct 2017, 11:32

              I always found that taking the load off the bike helps when actually removing the linkage bolts.

              D Offline
              D Offline
              declan
              wrote on 18 Oct 2017, 11:41 last edited by
              #6

              @calum yeah I’ve already used that meathod for the dog bone if I take both dog bones off it will collapse won’t it?

              C 1 Reply Last reply 18 Oct 2017, 12:32
              0
              • D declan
                18 Oct 2017, 11:41

                @calum yeah I’ve already used that meathod for the dog bone if I take both dog bones off it will collapse won’t it?

                C Offline
                C Offline
                Calum
                wrote on 18 Oct 2017, 12:32 last edited by
                #7

                @declan Yeah that's fine, just lower it gently.

                You will need to be careful with the collars. If they're badly pitted then they're going to need replacing.

                Lube indefinitely to inhibit rot.

                Always Originate, Never Pirate!

                D 1 Reply Last reply 18 Oct 2017, 13:39
                0
                • C Calum
                  18 Oct 2017, 12:32

                  @declan Yeah that's fine, just lower it gently.

                  You will need to be careful with the collars. If they're badly pitted then they're going to need replacing.

                  Lube indefinitely to inhibit rot.

                  D Offline
                  D Offline
                  declan
                  wrote on 18 Oct 2017, 13:39 last edited by
                  #8

                  @calum only got the one out the one side is a little pitted but it should be fine I’ll pick some up if I decide to do a strip down over winter

                  C 1 Reply Last reply 18 Oct 2017, 13:42
                  0
                  • D declan
                    18 Oct 2017, 13:39

                    @calum only got the one out the one side is a little pitted but it should be fine I’ll pick some up if I decide to do a strip down over winter

                    C Offline
                    C Offline
                    Calum
                    wrote on 18 Oct 2017, 13:42 last edited by Calum
                    #9

                    @declan I would use a metal polish, a soft polishing mop on a dremel to cure the that as much as possible.

                    It sounds silly, but any sort of corrosion on this part will not only affect the handling, but also the longevity of the needle bearings it runs against. The frictional forces at work on the suspension components shouldn't be overlooked. It's far cheaper to replace an £8 collar. than a £30 needle bearing. SWING ARM BEARINGS ARE EXPENSIVE!!!

                    FYI to anyone who wants to powdercoat swingarms lol

                    Always Originate, Never Pirate!

                    D 1 Reply Last reply 18 Oct 2017, 13:49
                    0
                    • C Calum
                      18 Oct 2017, 13:42

                      @declan I would use a metal polish, a soft polishing mop on a dremel to cure the that as much as possible.

                      It sounds silly, but any sort of corrosion on this part will not only affect the handling, but also the longevity of the needle bearings it runs against. The frictional forces at work on the suspension components shouldn't be overlooked. It's far cheaper to replace an £8 collar. than a £30 needle bearing. SWING ARM BEARINGS ARE EXPENSIVE!!!

                      FYI to anyone who wants to powdercoat swingarms lol

                      D Offline
                      D Offline
                      declan
                      wrote on 18 Oct 2017, 13:49 last edited by declan
                      #10

                      @calum wait there’s bearings in the linkage? Not in mine there isn’t?

                      C 1 Reply Last reply 18 Oct 2017, 13:51
                      0
                      • D declan
                        18 Oct 2017, 13:49

                        @calum wait there’s bearings in the linkage? Not in mine there isn’t?

                        C Offline
                        C Offline
                        Calum
                        wrote on 18 Oct 2017, 13:51 last edited by Calum
                        #11

                        @declan Item 13 is the linkage, lots of bearings

                        alt text

                        In the event you have a collar, and no bearings (as designed from the factory) you have to be even more strict. As the you won't have the flexibility of simply replacing the bearing, you instead have to replace the whole item.

                        Oh so for example, Cam Shaft Journals on a Four Stroke engine. Since the cams run directly onto a Journal, no shells or bearings, if you damage the Journal you destroy the head.

                        It's far cheaper to replace the cams than it is to replace the head. That's the idea.

                        Always Originate, Never Pirate!

                        D 1 Reply Last reply 18 Oct 2017, 13:57
                        0
                        • C Calum
                          18 Oct 2017, 13:51

                          @declan Item 13 is the linkage, lots of bearings

                          alt text

                          In the event you have a collar, and no bearings (as designed from the factory) you have to be even more strict. As the you won't have the flexibility of simply replacing the bearing, you instead have to replace the whole item.

                          Oh so for example, Cam Shaft Journals on a Four Stroke engine. Since the cams run directly onto a Journal, no shells or bearings, if you damage the Journal you destroy the head.

                          It's far cheaper to replace the cams than it is to replace the head. That's the idea.

                          D Offline
                          D Offline
                          declan
                          wrote on 18 Oct 2017, 13:57 last edited by
                          #12

                          @calum mine is just the bushings theres no place for bearings bud i simply don’t have the funds right now but I do understand what your saying it’s just not possible for me right now

                          CalumC 1 Reply Last reply 18 Oct 2017, 14:03
                          0
                          • declanD declan
                            18 Oct 2017, 13:57

                            @calum mine is just the bushings theres no place for bearings bud i simply don’t have the funds right now but I do understand what your saying it’s just not possible for me right now

                            CalumC Offline
                            CalumC Offline
                            Calum
                            wrote on 18 Oct 2017, 14:03 last edited by Calum
                            #13

                            @declan I can't see how your linkage could not have bearings lol. It would be horrendously slack and would never get an MOT.

                            As I said, if by some strange event you don't have any bearings there, you will destroy the part and it'll cost you £105 for a new linkage rather than the £10 for the bearings.

                            That's the point I'm trying to make.

                            I personally don't understand the mentality of scrimping.

                            I bought my car 3 years ago and it has been absolutely neglected. Whilst I do really need this car, I haven't driven it until everything has been rectified. We're talking everything, the car has simply sat still. I actually cycle everywhere lol, it's pretty tragic. So I understand having the lack of funds, but the way I see it, it will cost more in the long run if you don't sort it out.

                            Always Originate, Never Pirate!

                            declanD 1 Reply Last reply 18 Oct 2017, 14:05
                            0
                            • CalumC Calum
                              18 Oct 2017, 14:03

                              @declan I can't see how your linkage could not have bearings lol. It would be horrendously slack and would never get an MOT.

                              As I said, if by some strange event you don't have any bearings there, you will destroy the part and it'll cost you £105 for a new linkage rather than the £10 for the bearings.

                              That's the point I'm trying to make.

                              I personally don't understand the mentality of scrimping.

                              I bought my car 3 years ago and it has been absolutely neglected. Whilst I do really need this car, I haven't driven it until everything has been rectified. We're talking everything, the car has simply sat still. I actually cycle everywhere lol, it's pretty tragic. So I understand having the lack of funds, but the way I see it, it will cost more in the long run if you don't sort it out.

                              declanD Offline
                              declanD Offline
                              declan
                              wrote on 18 Oct 2017, 14:05 last edited by
                              #14

                              @calum like I said it’s just something I gotta do and the bike ain’t going anywhere anytime soon anyway, so help me understand some have bearings but mine doesent?

                              CalumC 1 Reply Last reply 18 Oct 2017, 14:06
                              0
                              • declanD declan
                                18 Oct 2017, 14:05

                                @calum like I said it’s just something I gotta do and the bike ain’t going anywhere anytime soon anyway, so help me understand some have bearings but mine doesent?

                                CalumC Offline
                                CalumC Offline
                                Calum
                                wrote on 18 Oct 2017, 14:06 last edited by
                                #15

                                @declan Throw some photos up. The linkage, item 13, has bearings inside it.

                                Always Originate, Never Pirate!

                                declanD 1 Reply Last reply 18 Oct 2017, 14:19
                                0
                                • CalumC Calum
                                  18 Oct 2017, 14:06

                                  @declan Throw some photos up. The linkage, item 13, has bearings inside it.

                                  declanD Offline
                                  declanD Offline
                                  declan
                                  wrote on 18 Oct 2017, 14:19 last edited by
                                  #16

                                  @calum I’ll do a video 2 mins

                                  declanD 1 Reply Last reply 18 Oct 2017, 14:29
                                  0
                                  • declanD declan
                                    18 Oct 2017, 14:19

                                    @calum I’ll do a video 2 mins

                                    declanD Offline
                                    declanD Offline
                                    declan
                                    wrote on 18 Oct 2017, 14:29 last edited by
                                    #17

                                    @declan https://youtu.be/nRHOTgstx3U

                                    1 Reply Last reply
                                    0
                                    • CalumC Offline
                                      CalumC Offline
                                      Calum
                                      wrote on 18 Oct 2017, 15:06 last edited by
                                      #18

                                      Yeah yeah that's sound. That's the bronze bush. But the other part of the linkage, will have bearings in it.

                                      That collar sits inside the bronze bush, the two should be replaced at the same time. I would polish the collar, and pack the linkage full of grease.

                                      Always Originate, Never Pirate!

                                      declanD 1 Reply Last reply 18 Oct 2017, 15:40
                                      0
                                      • CalumC Calum
                                        18 Oct 2017, 15:06

                                        Yeah yeah that's sound. That's the bronze bush. But the other part of the linkage, will have bearings in it.

                                        That collar sits inside the bronze bush, the two should be replaced at the same time. I would polish the collar, and pack the linkage full of grease.

                                        declanD Offline
                                        declanD Offline
                                        declan
                                        wrote on 18 Oct 2017, 15:40 last edited by
                                        #19

                                        @calum can’t get the other one out can move it a bit but that’s it I’ll have a go from the other side tomorrow as it must be as dry as the Desert

                                        CalumC 1 Reply Last reply 18 Oct 2017, 15:53
                                        0
                                        • declanD declan
                                          18 Oct 2017, 15:40

                                          @calum can’t get the other one out can move it a bit but that’s it I’ll have a go from the other side tomorrow as it must be as dry as the Desert

                                          CalumC Offline
                                          CalumC Offline
                                          Calum
                                          wrote on 18 Oct 2017, 15:53 last edited by
                                          #20

                                          @declan Oh, I would probably leave the bronze inserts in there bud.

                                          So long as the collars have not up and down play then that's fine. Just grease it all up.

                                          Those bronze collars will wear rather than the linkage.

                                          Once they have worn past their limit, the collar and bush will have play. But the outer side of the bronze bush should be fine. WHich means the linkage should be find

                                          Always Originate, Never Pirate!

                                          declanD 1 Reply Last reply 18 Oct 2017, 16:11
                                          0
                                          Reply
                                          • Reply as topic
                                          Log in to reply
                                          • Oldest to Newest
                                          • Newest to Oldest
                                          • Most Votes

                                          1/36

                                          18 Oct 2017, 01:11


                                          • Login

                                          • Don't have an account? Register

                                          • Login or register to search.
                                          1 out of 36
                                          • First post
                                            1/36
                                            Last post
                                          0
                                          • Recent
                                          • Tags
                                          • Popular
                                          • Users
                                          • Groups