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DT125R FORUM

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  4. My DT125 80s Yz style DT200 build one to watch!

My DT125 80s Yz style DT200 build one to watch!

Scheduled Pinned Locked Moved DTR
233 Posts 17 Posters 56.0k Views 3 Watching
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  • CalumC Calum

    @mhbikesnbits Not a HUGE weight saving...but replace the bolts with Titanium and what not and you could be laughing.

    I replaced the front engine mount with a titanium bolt and that's a good few gs saved. All adds up.

    M Offline
    M Offline
    mhbikesnbits
    wrote on last edited by
    #206

    @Calum you know you lift a steel one up and then the aluminium one and it feels so much lighter , I was surprised myself it was only that much different unless the scales lie ๐Ÿ˜…

    Should save little more weight swapping from steel rims to alloy too and some other bits here and there maybe, we shall see

    Titanium stuff has crossed my mind

    S 1 Reply Last reply
    0
    • M mhbikesnbits

      @Calum you know you lift a steel one up and then the aluminium one and it feels so much lighter , I was surprised myself it was only that much different unless the scales lie ๐Ÿ˜…

      Should save little more weight swapping from steel rims to alloy too and some other bits here and there maybe, we shall see

      Titanium stuff has crossed my mind

      S Offline
      S Offline
      SpookDog
      wrote on last edited by
      #207

      @mhbikesnbits

      3/4 of a kilo is not to be sneezed at! ๐Ÿ™‚

      M 1 Reply Last reply
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      • S SpookDog

        @mhbikesnbits

        3/4 of a kilo is not to be sneezed at! ๐Ÿ™‚

        M Offline
        M Offline
        mhbikesnbits
        wrote on last edited by
        #208

        @SpookDog better than a kick up the arse

        M 1 Reply Last reply
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        • M mhbikesnbits

          @SpookDog better than a kick up the arse

          M Offline
          M Offline
          mhbikesnbits
          wrote on last edited by
          #209

          @mhbikesnbits Iโ€™m In Talks with a guy in Australia who owns a 200r give me some really nice info on it and itโ€™s general handling and stuff.

          He also has a load of parts and Iโ€™ve got all the important parts for the engine I need, the loom, cdi , servo all the electronics, the split pipe for the radiator and saving me a load of parts for the future spares ect I might need.

          Really big step forward to completion as it could have been months before I found these bits for sale

          CalumC 1 Reply Last reply
          1
          • M mhbikesnbits

            @mhbikesnbits Iโ€™m In Talks with a guy in Australia who owns a 200r give me some really nice info on it and itโ€™s general handling and stuff.

            He also has a load of parts and Iโ€™ve got all the important parts for the engine I need, the loom, cdi , servo all the electronics, the split pipe for the radiator and saving me a load of parts for the future spares ect I might need.

            Really big step forward to completion as it could have been months before I found these bits for sale

            CalumC Offline
            CalumC Offline
            Calum
            wrote on last edited by
            #210

            @mhbikesnbits Yeah I would love to shave off as much weight as possible on my DTR.

            Another good one is to grab a lithium battery. That's a tremendous amount of weight saved!

            Always Originate, Never Pirate!

            M 1 Reply Last reply
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            • M mhbikesnbits

              More work to the engine barrel and head cleaned every engine component now finished cleaned ready for powder coat

              6379D8D1-7DC3-4429-8315-8A7A669B2D37.jpeg 85078F54-A7E2-4149-AA00-36C72EB1C2D3.jpeg 454DFCB1-DB36-4117-A535-7DDDCA8E4260.jpeg
              D3945EE8-708E-4E5F-B727-26AC1FC0DFBD.jpeg 83E77E69-D643-4B65-96D4-1D63C348935C.jpeg 3C02EA55-2F6D-4F83-B04A-1267358CF294.jpeg
              97E12B75-7C5A-4D7D-B5BC-0D12B1600E9F.jpeg 50DBFEDA-C392-40F5-ABAC-4C884D331992.jpeg 4709625D-D8BC-45C8-9B73-01E0AE0C5EF0.jpeg
              5548080E-2FA8-4241-BFD5-5C73414A8C6F.jpeg 4129C77E-CF6F-46AB-B1BF-3EF2CF1CA9EA.jpeg
              43DCE6D2-1B73-4B1D-B941-E52EA00FC8FD.jpeg BD14A5D4-0EEB-4ECD-BE2B-6046085FECBA.jpeg 8941181F-E934-4002-86D9-9CDA6644D530.jpeg

              HOTSHOT IIIH Offline
              HOTSHOT IIIH Offline
              HOTSHOT III
              wrote on last edited by HOTSHOT III
              #211

              @mhbikesnbits said in My DT125 80s Yz style DT200 build one to watch!:

              More work to the engine barrel and head cleaned every engine component now finished cleaned ready for powder coat

              6379D8D1-7DC3-4429-8315-8A7A669B2D37.jpeg 85078F54-A7E2-4149-AA00-36C72EB1C2D3.jpeg 454DFCB1-DB36-4117-A535-7DDDCA8E4260.jpeg
              D3945EE8-708E-4E5F-B727-26AC1FC0DFBD.jpeg 83E77E69-D643-4B65-96D4-1D63C348935C.jpeg 3C02EA55-2F6D-4F83-B04A-1267358CF294.jpeg
              97E12B75-7C5A-4D7D-B5BC-0D12B1600E9F.jpeg 50DBFEDA-C392-40F5-ABAC-4C884D331992.jpeg 4709625D-D8BC-45C8-9B73-01E0AE0C5EF0.jpeg
              5548080E-2FA8-4241-BFD5-5C73414A8C6F.jpeg 4129C77E-CF6F-46AB-B1BF-3EF2CF1CA9EA.jpeg
              43DCE6D2-1B73-4B1D-B941-E52EA00FC8FD.jpeg BD14A5D4-0EEB-4ECD-BE2B-6046085FECBA.jpeg 8941181F-E934-4002-86D9-9CDA6644D530.jpeg

              Firstly this is an amazing build and coming together well; I'm only sorry I didn't pay attention from the beginning as I now have lots of catching up to do!!

              Very interesting to look at pics of the combustion chamber; the squish band is huge and has to occupy around 75% of combustion chamber area as an estimate. Just had a read of the cylinder head chapter of A. Graham Bell's two-stroke tuning book and this puts the combustion chamber design in racing kart engine territory. Apparently kart heads are like this because they're heavily loaded pulling out of slow corners and this boosts torque and reduces the possibility of detonation but does sacrifice some top-end power (on the other hand road race engines can run very thin squish bands to be more efficient at high rpm).

              This could mean (subject to other critical engine dimensions) the DT200R 3ET develops a very linear power delivery similar to KDX200s and stuff like that, just what you need for enduro/greenlaning. Thanks for posting up the pics, the DT200R is so rare in the UK I've never had the chance to look at one before!

              M 1 Reply Last reply
              1
              • HOTSHOT IIIH HOTSHOT III

                @mhbikesnbits said in My DT125 80s Yz style DT200 build one to watch!:

                More work to the engine barrel and head cleaned every engine component now finished cleaned ready for powder coat

                6379D8D1-7DC3-4429-8315-8A7A669B2D37.jpeg 85078F54-A7E2-4149-AA00-36C72EB1C2D3.jpeg 454DFCB1-DB36-4117-A535-7DDDCA8E4260.jpeg
                D3945EE8-708E-4E5F-B727-26AC1FC0DFBD.jpeg 83E77E69-D643-4B65-96D4-1D63C348935C.jpeg 3C02EA55-2F6D-4F83-B04A-1267358CF294.jpeg
                97E12B75-7C5A-4D7D-B5BC-0D12B1600E9F.jpeg 50DBFEDA-C392-40F5-ABAC-4C884D331992.jpeg 4709625D-D8BC-45C8-9B73-01E0AE0C5EF0.jpeg
                5548080E-2FA8-4241-BFD5-5C73414A8C6F.jpeg 4129C77E-CF6F-46AB-B1BF-3EF2CF1CA9EA.jpeg
                43DCE6D2-1B73-4B1D-B941-E52EA00FC8FD.jpeg BD14A5D4-0EEB-4ECD-BE2B-6046085FECBA.jpeg 8941181F-E934-4002-86D9-9CDA6644D530.jpeg

                Firstly this is an amazing build and coming together well; I'm only sorry I didn't pay attention from the beginning as I now have lots of catching up to do!!

                Very interesting to look at pics of the combustion chamber; the squish band is huge and has to occupy around 75% of combustion chamber area as an estimate. Just had a read of the cylinder head chapter of A. Graham Bell's two-stroke tuning book and this puts the combustion chamber design in racing kart engine territory. Apparently kart heads are like this because they're heavily loaded pulling out of slow corners and this boosts torque and reduces the possibility of detonation but does sacrifice some top-end power (on the other hand road race engines can run very thin squish bands to be more efficient at high rpm).

                This could mean (subject to other critical engine dimensions) the DT200R 3ET develops a very linear power delivery similar to KDX200s and stuff like that, just what you need for enduro/greenlaning. Thanks for posting up the pics, the DT200R is so rare in the UK I've never had the chance to look at one before!

                M Offline
                M Offline
                mhbikesnbits
                wrote on last edited by
                #212

                @HOTSHOT-III thanks for kind words about the build, I have read before the 200r engine has plenty of low down torque, pretty popular for the green leaning and enduro too wonder what Yamahas idea was for the design especially for it only been targeted towards certain countryโ€™s

                1 Reply Last reply
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                • CalumC Calum

                  @mhbikesnbits Yeah I would love to shave off as much weight as possible on my DTR.

                  Another good one is to grab a lithium battery. That's a tremendous amount of weight saved!

                  M Offline
                  M Offline
                  mhbikesnbits
                  wrote on last edited by
                  #213

                  @Calum dam like the ideas , titanium bolts and lithium battery , really good ideas makes the wallet more empty tho ๐Ÿ˜‚

                  1 Reply Last reply
                  1
                  • M Offline
                    M Offline
                    mhbikesnbits
                    wrote on last edited by
                    #214

                    All the important bits for the project are here loom , cdi , sevo and the other electrical goodies,

                    Also the split pipe got some more work to do now ,l itโ€™s mounting up

                    alt text

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                    • M Offline
                      M Offline
                      mhbikesnbits
                      wrote on last edited by
                      #215

                      Would have been rude not give the pipe a ultrasonic bath after waiting so long to find one

                      alt text

                      alt text

                      markus.wM B 2 Replies Last reply
                      2
                      • M mhbikesnbits

                        Would have been rude not give the pipe a ultrasonic bath after waiting so long to find one

                        alt text

                        alt text

                        markus.wM Offline
                        markus.wM Offline
                        markus.w
                        wrote on last edited by
                        #216

                        @mhbikesnbits wow that came up good.

                        1 Reply Last reply
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                        • M mhbikesnbits

                          Would have been rude not give the pipe a ultrasonic bath after waiting so long to find one

                          alt text

                          alt text

                          B Offline
                          B Offline
                          biohazard13
                          wrote on last edited by
                          #217

                          @mhbikesnbits
                          Shiny! What you gonna rust proof it with? Not sure if they were painted or plated from new?...

                          Should of got him to send another ally swingarm while he was at it! Gold dust here...

                          SpookDog...

                          M 1 Reply Last reply
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                          • B biohazard13

                            @mhbikesnbits
                            Shiny! What you gonna rust proof it with? Not sure if they were painted or plated from new?...

                            Should of got him to send another ally swingarm while he was at it! Gold dust here...

                            SpookDog...

                            M Offline
                            M Offline
                            mhbikesnbits
                            wrote on last edited by
                            #218

                            @biohazard13 I havenโ€™t seen one in picture before cleaned up tbh was thinking Of spraying it silver ro match the other bits of silver , if Iโ€™m honest got the pick of a lot of parts off the guy as Iโ€™ve gotten quite friendly with him so Iโ€™m going accumulate a lot of spares

                            1 Reply Last reply
                            0
                            • M Offline
                              M Offline
                              mhbikesnbits
                              wrote on last edited by
                              #219

                              Cheeky nos, must be pretty rare

                              alt text

                              1 Reply Last reply
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                              • M Offline
                                M Offline
                                mhbikesnbits
                                wrote on last edited by
                                #220

                                Concentrated on cleaning the casted finish off on the swing arm today the plan is to polish the smoother bit of the arm and keep the casted bit as norm to have less maintenance on the shine

                                alt text

                                1 Reply Last reply
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                                • M Offline
                                  M Offline
                                  mhbikesnbits
                                  wrote on last edited by
                                  #221

                                  Had this made itโ€™s those little details that add thay extra shine sometimes alt text

                                  CalumC 1 Reply Last reply
                                  1
                                  • M mhbikesnbits

                                    Had this made itโ€™s those little details that add thay extra shine sometimes alt text

                                    CalumC Offline
                                    CalumC Offline
                                    Calum
                                    wrote on last edited by
                                    #222

                                    @mhbikesnbits Class touch ๐Ÿ˜‰

                                    Always Originate, Never Pirate!

                                    M 1 Reply Last reply
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                                    • CalumC Calum

                                      @mhbikesnbits Class touch ๐Ÿ˜‰

                                      M Offline
                                      M Offline
                                      mhbikesnbits
                                      wrote on last edited by
                                      #223

                                      @Calum feels like it should be the last thing to put on but the headlight cluster will be in the way abit ๐Ÿ˜‚

                                      1 Reply Last reply
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                                      • M Offline
                                        M Offline
                                        mhbikesnbits
                                        wrote on last edited by mhbikesnbits
                                        #224

                                        I keep doing bits and researching bit and pieces but more and more work mounts ups hard to find the time sometimes , would like to get the swing arm done soon need the bearings for the suspension leg ordering and upgrade the rear shock for a YSS shock as a nice upgrade as the suspension really lacks front and back on the dts (I have nice trick up my sleeve for the front suspension), should have a nice base for the bike then and I can sit on a stand before itโ€™s too heavy for lift off the table ๐Ÿ˜…

                                        the Latest work Iโ€™ve done is take the tank back to bare metal quite lucky with my tank seems a real good one like not dented up and clean inside

                                        alt text

                                        1 Reply Last reply
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                                        • M Offline
                                          M Offline
                                          mhbikesnbits
                                          wrote on last edited by mhbikesnbits
                                          #225

                                          ยฃ500 for get my hubs drilled into brand spanking gold alloy 21 inch and 18 Inch rims with stainless spikes built and balanced not too shabby I donโ€™t think

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