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DT125R FORUM

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  3. Bike lacks power

Bike lacks power

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  • CalumC Calum

    Hey there,

    Usually an introduction before asking questions is customary, especially if you're seeking help.

    2000-2004 DTR's are heavily restricted.

    Double check that all the destrictions have been done. The bike should fly along once done. Pulling hard to about 11k RPM. Sounds like your bike is restricted.

    Either grab yourself an aftermarket CDI unit. Or perform the destrictions. "Search" will be your friend here. It's all on this forum

    Ryan FR Offline
    Ryan FR Offline
    Ryan F
    wrote on last edited by
    #3

    @Calum Sorry about no introduction I wasn't sure where to introduce myself but I wasn't sure where to do so there is a good chance I just overlooked the new comers page.

    Do they make an aftermarket CDI for these bikes?

    1 Reply Last reply
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    • CalumC Online
      CalumC Online
      Calum
      wrote on last edited by
      #4

      https://dt125r.co.uk/category/36/welcome-new-owners

      Yes. In my experience, aftermarket CDI was the single most impressive upgrade.

      Always Originate, Never Pirate!

      1 Reply Last reply
      0
      • DartyD Offline
        DartyD Offline
        Darty
        wrote on last edited by Darty
        #5

        I mean, you shouldn't expect much.

        Please investigate what restrictions you still have on the bike, 99-03 should be clear to find, There are a few here.

        Big note, most of these production year DTRs are restricted to 8,000 RPM in the CDI, they have a heavier Generator design and the 3BN Cylinder head, you will only see under 20hp from these bikes fully de-restricted.

        Also big thing here is proper fuelling and sprocket sizes here, these are two things that explain alot of problems you may have,

        I maintain a servo DTR in standard form is the quicker bike, leave it on

        Keep it real

        Ryan FR 1 Reply Last reply
        1
        • DartyD Darty

          I mean, you shouldn't expect much.

          Please investigate what restrictions you still have on the bike, 99-03 should be clear to find, There are a few here.

          Big note, most of these production year DTRs are restricted to 8,000 RPM in the CDI, they have a heavier Generator design and the 3BN Cylinder head, you will only see under 20hp from these bikes fully de-restricted.

          Also big thing here is proper fuelling and sprocket sizes here, these are two things that explain alot of problems you may have,

          I maintain a servo DTR in standard form is the quicker bike, leave it on

          Ryan FR Offline
          Ryan FR Offline
          Ryan F
          wrote on last edited by
          #6

          @Darty According to the RPM tach on the bike it revs all the way round to roughly like 12K but the power falls off long before then it is pointless I have to shift at like 9.5k to keep it in the power.

          I was looking into having the resistrictor removed from the 3BN head if it was worth it or should I just buy a 3MB head?

          By any chance would you happen to know if I could fit a lighter generator on the bike?

          I do think the fueling is pretty ok the plug is more on the biscuit brown side but it is a tad rich.

          declanD 1 Reply Last reply
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          • CalumC Online
            CalumC Online
            Calum
            wrote on last edited by
            #7

            Sounds like the powervalve to me. Or the reed switch. It should pull hard to the red line.

            Lightening the flywheel won't help.

            Always Originate, Never Pirate!

            Ryan FR 1 Reply Last reply
            0
            • Ryan FR Ryan F

              @Darty According to the RPM tach on the bike it revs all the way round to roughly like 12K but the power falls off long before then it is pointless I have to shift at like 9.5k to keep it in the power.

              I was looking into having the resistrictor removed from the 3BN head if it was worth it or should I just buy a 3MB head?

              By any chance would you happen to know if I could fit a lighter generator on the bike?

              I do think the fueling is pretty ok the plug is more on the biscuit brown side but it is a tad rich.

              declanD Offline
              declanD Offline
              declan
              wrote on last edited by
              #8

              @Ryan-F the 3mb head is ideal but hard to find since everyone wants them you can get your head de restricted if the powers dropping off like that I’d bet it’s the powervalve set set correctly

              Ryan FR 1 Reply Last reply
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              • CalumC Calum

                Sounds like the powervalve to me. Or the reed switch. It should pull hard to the red line.

                Lightening the flywheel won't help.

                Ryan FR Offline
                Ryan FR Offline
                Ryan F
                wrote on last edited by
                #9

                @Calum I did disconnected the servo and run it pinned fully open it was alot better and pulled all the way from rouhgly 7K to like 11K but I can't stand the lack of bottom end power after the powervalve is pinned.

                So I have reconnected it again and It's just not as quick up top from what I can tell I have set it up properly the diamond lines up with the hole and once you rev the bike onto powerband that is where the diamond moves too. Could it be the servo itself? it still makes the noise when you turn the igntion on.

                The reed switch is disconnected I left it behind the clocks though.

                1 Reply Last reply
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                • declanD declan

                  @Ryan-F the 3mb head is ideal but hard to find since everyone wants them you can get your head de restricted if the powers dropping off like that I’d bet it’s the powervalve set set correctly

                  Ryan FR Offline
                  Ryan FR Offline
                  Ryan F
                  wrote on last edited by
                  #10

                  @declan they are a few ebay but they are quite pricey, was going to see if any shops near me would de-restrict it for me

                  declanD 1 Reply Last reply
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                  • Ryan FR Ryan F

                    @declan they are a few ebay but they are quite pricey, was going to see if any shops near me would de-restrict it for me

                    declanD Offline
                    declanD Offline
                    declan
                    wrote on last edited by
                    #11

                    @Ryan-F well you have your issue then it’s the powervalve yeah an engine porter should be able to do it no problem, the powervalve should whine as you turn the key if it doesn’t then there’s an issue the valve should be aligned through the exhaust port so that it’s a smooth transition as you look through the exhaust port there should be no step or ridge

                    CalumC Ryan FR 2 Replies Last reply
                    0
                    • declanD declan

                      @Ryan-F well you have your issue then it’s the powervalve yeah an engine porter should be able to do it no problem, the powervalve should whine as you turn the key if it doesn’t then there’s an issue the valve should be aligned through the exhaust port so that it’s a smooth transition as you look through the exhaust port there should be no step or ridge

                      CalumC Online
                      CalumC Online
                      Calum
                      wrote on last edited by
                      #12

                      @declan The issue being on the new models the powervalve retards after 8K RPM. Starving the engine of the power.

                      Getting an older CDI unit, or an aftermarket one, would rectify this.

                      Always Originate, Never Pirate!

                      declanD 1 Reply Last reply
                      0
                      • CalumC Calum

                        @declan The issue being on the new models the powervalve retards after 8K RPM. Starving the engine of the power.

                        Getting an older CDI unit, or an aftermarket one, would rectify this.

                        declanD Offline
                        declanD Offline
                        declan
                        wrote on last edited by
                        #13

                        @Calum but it’s alreday revving freely so surely the cdi isn’t the issue I though if the cdi were restricted it would only rev to 9k like mine

                        1 Reply Last reply
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                        • CalumC Online
                          CalumC Online
                          Calum
                          wrote on last edited by Calum
                          #14

                          The later CDIs control the powervalve servo. On crossers, the powervalve is controlled by the gearbox, or by exhaust pressure. On the DT it's controlled via the YPVS CDI. Early models this was separate from the CDI. Later models it was an all in one.

                          Always Originate, Never Pirate!

                          Ryan FR 1 Reply Last reply
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                          • CalumC Calum

                            The later CDIs control the powervalve servo. On crossers, the powervalve is controlled by the gearbox, or by exhaust pressure. On the DT it's controlled via the YPVS CDI. Early models this was separate from the CDI. Later models it was an all in one.

                            Ryan FR Offline
                            Ryan FR Offline
                            Ryan F
                            wrote on last edited by
                            #15

                            @Calum Is there a year roughly I would need to buy? and would I need a new loom or would it just be a case of wire it up and it's ready to go?

                            1 Reply Last reply
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                            • declanD declan

                              @Ryan-F well you have your issue then it’s the powervalve yeah an engine porter should be able to do it no problem, the powervalve should whine as you turn the key if it doesn’t then there’s an issue the valve should be aligned through the exhaust port so that it’s a smooth transition as you look through the exhaust port there should be no step or ridge

                              Ryan FR Offline
                              Ryan FR Offline
                              Ryan F
                              wrote on last edited by
                              #16

                              @declan Yeah the power valve works and wines as I turn the ignition I will have to look into what callum said about an old or aftermarket CDI, I was just scratching my head a little as it all seemed ok

                              1 Reply Last reply
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                              • CalumC Online
                                CalumC Online
                                Calum
                                wrote on last edited by
                                #17

                                @declan said in Bike lacks power:

                                m

                                It's like a 3RM model CDI. But to be honest, just get a Zeeltronic for it. It'll be better in the long run since it will be new, rather than buying something old and potentially faulty.

                                https://www.thetuningworks.co.uk/store/product_info.php?products_id=1268

                                £165

                                Always Originate, Never Pirate!

                                Ryan FR 1 Reply Last reply
                                0
                                • CalumC Calum

                                  @declan said in Bike lacks power:

                                  m

                                  It's like a 3RM model CDI. But to be honest, just get a Zeeltronic for it. It'll be better in the long run since it will be new, rather than buying something old and potentially faulty.

                                  https://www.thetuningworks.co.uk/store/product_info.php?products_id=1268

                                  £165

                                  Ryan FR Offline
                                  Ryan FR Offline
                                  Ryan F
                                  wrote on last edited by
                                  #18

                                  @Calum Ok thank you, do they come with like a base map at least?

                                  was looking at getting another top end and getting it ported also.

                                  CalumC 1 Reply Last reply
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                                  • Ryan FR Ryan F

                                    @Calum Ok thank you, do they come with like a base map at least?

                                    was looking at getting another top end and getting it ported also.

                                    CalumC Online
                                    CalumC Online
                                    Calum
                                    wrote on last edited by
                                    #19

                                    @Ryan-F Zeeltronic provide an array of maps that you can base yours on. They are more aggressive than the OEM maps. I've just left it as the one they provided. I altered the powervalve timings but that's about it IIRC. Best get the handheld programmer too. I found mine came with some crazy map that was totally inappropriate.

                                    Always Originate, Never Pirate!

                                    Ryan FR 1 Reply Last reply
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                                    • CalumC Calum

                                      @Ryan-F Zeeltronic provide an array of maps that you can base yours on. They are more aggressive than the OEM maps. I've just left it as the one they provided. I altered the powervalve timings but that's about it IIRC. Best get the handheld programmer too. I found mine came with some crazy map that was totally inappropriate.

                                      Ryan FR Offline
                                      Ryan FR Offline
                                      Ryan F
                                      wrote on last edited by
                                      #20

                                      @Calum Ah ok thank you for the help, I was looking at the older CDI's but like you said alot of them look crusty and I know what you mean about the zeeltronic that is going to be my next buy 100% I don't want to make the bike crazy or nothing and i don't want mega horsepower I just like the torque and acceleration.

                                      1 Reply Last reply
                                      0
                                      • O Offline
                                        O Offline
                                        Oisin
                                        wrote on last edited by
                                        #21

                                        Would a pinned powervalve create a loss in power and acceleration? Just wondering thanks

                                        1 Reply Last reply
                                        0
                                        • CalumC Online
                                          CalumC Online
                                          Calum
                                          wrote on last edited by
                                          #22

                                          Depends where you pin it.

                                          So it's not a clear cut answer.

                                          On an unrestricted CDI a pinned powervalve would be detrimental to performance.

                                          On a DTRE/X Ignition, a pinned valve will allow you to rev past 9K.
                                          On a CDI where the ignition is severely retarded past 8K then it will be a loss of power all round.

                                          If the CDI allows power up the higher revs, but, like the RE/X ignition, retards the powervalve, pinning it open will allow you to get that upper power, sacrificing low end.

                                          It's not clear cut. For optimum performance, set it up properly and leave it alone.

                                          Always Originate, Never Pirate!

                                          O 1 Reply Last reply
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