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DT125R FORUM

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  4. Athena 125 with Athena pipe on dyno

Athena 125 with Athena pipe on dyno

Scheduled Pinned Locked Moved Top End
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  • R Offline
    R Offline
    Rallyfinnen
    wrote on last edited by Rallyfinnen
    #2

    No luck uploading, tried to make image smaller, but still get the error message.

    Here is a link to the image on another forum, hope it works
    http://www.warp7.se/forum/files/thumbs/t_athena_125__exhaust_std_ign_vs_ypvs_open_vs_closed_108.jpg

    Red is with power valve open, black is closed, and green is operated by the servo.

    Still unclear I can see. Try this link to go to the post and download the graph from there.
    https://www.warp7.se/forum/viewtopic.php?t=2428&postdays=0&postorder=asc&start=195

    Peak power was 18-19hp between runs.

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    • R Offline
      R Offline
      Rallyfinnen
      wrote on last edited by
      #3

      BTW, here I found some info on the 3MB ignition curve:
      http://tzr4dl.com/dt125r-3mb00-cdi.html

      This guy has really done a lot of interesting stuff on the TZR engines

      HOTSHOT IIIH 1 Reply Last reply
      0
      • CalumC Offline
        CalumC Offline
        Calum
        wrote on last edited by
        #4

        @Rallyfinnen Yes sorry I don't support image hosting as it's very expensive on resource and bandwidth.

        I recommend uploading to Imgur and linking it from there.

        That looks promising figures though.

        I run the Athena 170 kit with an underslung, VForce3 Reedblock, Zeeltronic and a VHSH32 carb. I will get my bike on the dyno one day but I expect it will do well. It pulls nicely.

        Always Originate, Never Pirate!

        1 Reply Last reply
        0
        • R Rallyfinnen

          BTW, here I found some info on the 3MB ignition curve:
          http://tzr4dl.com/dt125r-3mb00-cdi.html

          This guy has really done a lot of interesting stuff on the TZR engines

          HOTSHOT IIIH Offline
          HOTSHOT IIIH Offline
          HOTSHOT III
          wrote on last edited by
          #5

          @Rallyfinnen All pretty interesting stuff, thanks for posting. I bought an Athena 125cc cylinder kit to do a DTR engine build last year, the bike is now sold but I still have a full set of Athena 125cc A, B and C piston kits (there's like 0.01mm difference in size between them). Replacing the piston often on cylinders with plated bores helps preserve the roundness of the bore for longer (hence why I bought them), if you'd like to buy them from me let me know and I'll do you an eBay listing.

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          • R Offline
            R Offline
            Rallyfinnen
            wrote on last edited by Rallyfinnen
            #6

            @HOTSHOT-III Thank you for the offer on the pistons, but I don't think I'll be needing them.

            @Calum
            I have a 170-kit on the way too, I think the bike needs a bit more power (mostly low/mid band) to make it more enjoyable to ride.

            I used photobucket extensively years ago, until they ransomed the pictures. I refuse to make the same mistake again.. Maybe limited image size would be an alternative? 1MB images or even smaller should be pretty sufficient. People tend to upload the mega-resolution pics that phones do today, but if resolution is scaled down they are still good enough for forum pics.

            How are the engine vibrations with the 170-kit, compared to standard? Have you adjusted the balance factor (crank & balance shaft) to the new piston weight? I don't like engine vibrations, makes it tiring to ride the bike, so I worry about that with the 170-kit. The plan is not to open the engine atm, just install the kit.

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            • Hark_PtooieH Offline
              Hark_PtooieH Offline
              Hark_Ptooie
              wrote on last edited by
              #7

              Those 19 hp - are they on the back wheel or crankshaft?

              Original spec is 23 hp (crank), so if 19 hp is wheel then that would suggest 21% loss in transmission which sounds a bit high for a motorbike.

              Of course a 35 year old bike is expected to lose some, I'm just wondering.

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              • CalumC Offline
                CalumC Offline
                Calum
                wrote on last edited by
                #8

                The 170 kit on my setup is bloody awesome! I love it so much I bought 2.

                Is it as fast as my RS or Cagiva... No. But I learnt long ago that the DT just isn't that type of bike. I have had my Athena ported and the bikes tuned and it rides just lovely. Pulls really well and is so much fun to ride!

                With regards to vibrations, yeah that could do with dialing out. After long rides it feels like I have haptic feedback on my phone switched on. But I ride invariably so it's something I can live with.

                I will get my bike dyno'd this year and post up the results...

                Always Originate, Never Pirate!

                S 1 Reply Last reply
                0
                • CalumC Calum

                  The 170 kit on my setup is bloody awesome! I love it so much I bought 2.

                  Is it as fast as my RS or Cagiva... No. But I learnt long ago that the DT just isn't that type of bike. I have had my Athena ported and the bikes tuned and it rides just lovely. Pulls really well and is so much fun to ride!

                  With regards to vibrations, yeah that could do with dialing out. After long rides it feels like I have haptic feedback on my phone switched on. But I ride invariably so it's something I can live with.

                  I will get my bike dyno'd this year and post up the results...

                  S Offline
                  S Offline
                  SpookDog
                  wrote on last edited by
                  #9

                  I get numb fingers, especially on my left hand where I rest them on the lever. I even looked into rubber mounts for the bars! 🙂 …

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                  • Hark_PtooieH Offline
                    Hark_PtooieH Offline
                    Hark_Ptooie
                    wrote on last edited by Hark_Ptooie
                    #10

                    Piston and crankshaft counterweight should match each other. Increase the mass on one keeping the other the same causes more vibrations.

                    In fact, there are two optimums regarding the counterweight - one gives the least vibrations but a bit more bearing load, the other the least bearing load but a bit more vibrations.

                    Extra balance shafts are typically removing secondary vibrations from the conrod, so if the mass of those is the same they should still be right.

                    S 1 Reply Last reply
                    0
                    • Hark_PtooieH Hark_Ptooie

                      Piston and crankshaft counterweight should match each other. Increase the mass on one keeping the other the same causes more vibrations.

                      In fact, there are two optimums regarding the counterweight - one gives the least vibrations but a bit more bearing load, the other the least bearing load but a bit more vibrations.

                      Extra balance shafts are typically removing secondary vibrations from the conrod, so if the mass of those is the same they should still be right.

                      S Offline
                      S Offline
                      SpookDog
                      wrote on last edited by SpookDog
                      #11

                      Interesting, I would love to be able to dial away some of the vibration. It’s such a high frequency it sets my bones on edge sometimes…

                      I had a really strange thing happen a couple weeks ago. I was waiting on a roundabout to pull away and a car came by towing a huge caravan. It had the absolute worst squealing brakes that I’ve ever heard! The strange thing is my bike seemed to ‘pick up’ the frequency! The rest of the ride home my engine & expansion chamber was ‘ringing’ with weird harmonics! I Shit you not! 🫤
                      It sounded kinda like an overhead camshaft that was lacking oil! WTF?!…

                      CalumC 1 Reply Last reply
                      0
                      • S SpookDog

                        Interesting, I would love to be able to dial away some of the vibration. It’s such a high frequency it sets my bones on edge sometimes…

                        I had a really strange thing happen a couple weeks ago. I was waiting on a roundabout to pull away and a car came by towing a huge caravan. It had the absolute worst squealing brakes that I’ve ever heard! The strange thing is my bike seemed to ‘pick up’ the frequency! The rest of the ride home my engine & expansion chamber was ‘ringing’ with weird harmonics! I Shit you not! 🫤
                        It sounded kinda like an overhead camshaft that was lacking oil! WTF?!…

                        CalumC Offline
                        CalumC Offline
                        Calum
                        wrote on last edited by
                        #12

                        @SpookDog Well, sounds like you need to add some more oil to your cams...

                        Always Originate, Never Pirate!

                        S OllieDTRO 2 Replies Last reply
                        0
                        • CalumC Calum

                          @SpookDog Well, sounds like you need to add some more oil to your cams...

                          S Offline
                          S Offline
                          SpookDog
                          wrote on last edited by
                          #13

                          @Calum

                          I’d have to travel back in time to 1988. The year I put mineral cooling oil in my gs125 by mistook 🙂 …

                          1 Reply Last reply
                          0
                          • CalumC Calum

                            @SpookDog Well, sounds like you need to add some more oil to your cams...

                            OllieDTRO Offline
                            OllieDTRO Offline
                            OllieDTR
                            wrote on last edited by
                            #14

                            @Calum

                            Hi mate hope you’re keeping well.

                            I’ve just bought a 170kit what carb and jetting do you use?
                            I’m tempted to get a 32mm carb but would standard tm28ss be the same?
                            Thank you

                            S 1 Reply Last reply
                            0
                            • OllieDTRO OllieDTR

                              @Calum

                              Hi mate hope you’re keeping well.

                              I’ve just bought a 170kit what carb and jetting do you use?
                              I’m tempted to get a 32mm carb but would standard tm28ss be the same?
                              Thank you

                              S Offline
                              S Offline
                              SpookDog
                              wrote on last edited by
                              #15

                              @OllieDTR

                              You may as well stick with the standard carb (&jetting) until you’ve run in the new top end. Ain’t gonna notice the extra 4mm of carb unless the throttle is wide open above the 28mm’s area…

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                              • CalumC Offline
                                CalumC Offline
                                Calum
                                wrote on last edited by Calum
                                #16

                                I have the Dellorto VHSA 32mm Carburettor as found on the Rotax series of engines. I originally source a 4DL carburettor and saw another VHSA on eBay. I made a very good one from both of them, thinking at the time they were the same. They were not and therefore jetting on my DTR is WAAAAYYY different to that of the 4DL VHSA.

                                All I will say is, jet to suit, what works for my setup (bearing in mind how unique my setup is) may not be good for you.

                                But in essence, it's like a 140 main jet with a U13 needle (IIRC) But I bought the whole range. I don't run oil pump and have advanced the ignition + ported barrel with VForce4 Reeds and airbox delete with an underslung pipe. All of those will have factors on jetting so kinda take my setup with a pinch of salt.

                                Always Originate, Never Pirate!

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