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DT125R FORUM

Rubuild clutch problem

Scheduled Pinned Locked Moved Engine
6 Posts 2 Posters 1.8k Views
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  • dtlukeD Offline
    dtlukeD Offline
    dtluke
    wrote on last edited by
    #1

    Hey guys, rebuilt dt bottom end today but I've somehow assembled the clutch wrong. All the plates are there and in the same order but it's constantly dissengaged - both pushrods and ball bearing are in place. Anyone done similar or got a good video on YouTube that shows the assembly? As usual the Haynes manual is hard to understand with not enough pictures

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  • MightymanM Offline
    MightymanM Offline
    Mightyman
    wrote on last edited by Mightyman
    #2

    It COULD be the same problem I had. I missed one tiny piece of info and did not have one of the pieces rotated correctly

    https://www.youtube.com/watch?v=esReZcXPxDY

    TDR 125 - 2001

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  • MightymanM Offline
    MightymanM Offline
    Mightyman
    wrote on last edited by
    #3

    if this IS your issue, then the piece of the clutch I was turning needs to be taken off and turned until it fits in with the notch on the outer basket.

    TDR 125 - 2001

    dtlukeD 2 Replies Last reply
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  • dtlukeD Offline
    dtlukeD Offline
    dtluke
    replied to Mightyman on last edited by
    #4

    @MIGHTYMAN Thanks for the reply mate , will have a good look at that tomorrow. Can't quite understand without going and taking it part again

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  • dtlukeD Offline
    dtlukeD Offline
    dtluke
    replied to Mightyman on last edited by
    #5

    @MIGHTYMAN
    I LOVE THIS WEBSITE!!!! Thanks mightyman, I had to go down to the garage and see what you were talking about and yep - that was my problem too, had no idea the clutch face only has one one to go on !!! Beginners mistake, thanks again - I've been searching google and YouTube for this - should have asked here hours ago.

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  • MightymanM Offline
    MightymanM Offline
    Mightyman
    wrote on last edited by
    #6

    No probs, happy to help 😬

    TDR 125 - 2001

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