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    Rubuild clutch problem

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    • dtluke
      dtluke last edited by

      Hey guys, rebuilt dt bottom end today but I've somehow assembled the clutch wrong. All the plates are there and in the same order but it's constantly dissengaged - both pushrods and ball bearing are in place. Anyone done similar or got a good video on YouTube that shows the assembly? As usual the Haynes manual is hard to understand with not enough pictures

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      • Mightyman
        Mightyman Global Moderator last edited by Mightyman

        It COULD be the same problem I had. I missed one tiny piece of info and did not have one of the pieces rotated correctly

        https://www.youtube.com/watch?v=esReZcXPxDY

        TDR 125 - 2001

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        • Mightyman
          Mightyman Global Moderator last edited by

          if this IS your issue, then the piece of the clutch I was turning needs to be taken off and turned until it fits in with the notch on the outer basket.

          TDR 125 - 2001

          dtluke 2 Replies Last reply Reply Quote 1
          • dtluke
            dtluke @Mightyman last edited by

            @MIGHTYMAN Thanks for the reply mate , will have a good look at that tomorrow. Can't quite understand without going and taking it part again

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            • dtluke
              dtluke @Mightyman last edited by

              @MIGHTYMAN
              I LOVE THIS WEBSITE!!!! Thanks mightyman, I had to go down to the garage and see what you were talking about and yep - that was my problem too, had no idea the clutch face only has one one to go on !!! Beginners mistake, thanks again - I've been searching google and YouTube for this - should have asked here hours ago.

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              • Mightyman
                Mightyman Global Moderator last edited by

                No probs, happy to help 😬

                TDR 125 - 2001

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