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DT125R FORUM

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Clutch sticking

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  • O Offline
    O Offline
    oldman
    wrote on last edited by
    #1

    Thought I would sneak out for a pre mot ride today even though it's freezing out, and the clutch plates are sticking. Tried adjusting out but action at lever just gets harder, should have stripped the clutch when I had the engine on the bench, oh well...... Ordered new kit (mitaka) as if I have to strip no point putting back old ones, . Just when I thought it was finished, should not take long though.

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    • F Offline
      F Offline
      finnerz89
      wrote on last edited by
      #2

      My bike did that after rebuild, plenty of revs and drop into 1st with the back brake held on. Should free off ok

      Current bikes:
      DT125X '07
      Street Triple R '11
      Aprilia ETV1000 '02

      Previous:
      DR650RSE '96
      FJ1200 '92

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      • CalumC Offline
        CalumC Offline
        Calum
        wrote on last edited by
        #3

        You mean the clutch won't disengage?

        Are you sure the clutch was all rebuilt properly? Torqued to the correct spec and the plates must go in a certain order.

        Always Originate, Never Pirate!

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        • Glynn123G Offline
          Glynn123G Offline
          Glynn123
          wrote on last edited by
          #4

          Plates sticking is very common if a bikes been sitting, put it in 6th with engine off and rock the bike back and forward with clutch out, if that doesn't work just ride it around changing gear and holding clutch fully in the whole time for a while, will unstick in no time, happens on my trials bike nearly every ride.

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          • CalumC Offline
            CalumC Offline
            Calum
            wrote on last edited by
            #5

            Not had it on my dt and that was sat for 2 years before I rode it into storage.

            Always Originate, Never Pirate!

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            • O Offline
              O Offline
              oldman
              wrote on last edited by
              #6

              Same here with my red one, left standing for an age and that was fine, can't think anything was put back in wrong order but something not right I am sure. Even with full adjustment on cable still dragging, should have paid more attention when it was on the bench. Going to strip out tomorrow hopefully and new plates/ springs ordered already (mitaka). Did try engaging high gear etc and increased engine revs etc but still the same, even if it worked I would probably strip it out anyway as believe something not correct.

              CalumC 1 Reply Last reply
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              • O oldman

                Same here with my red one, left standing for an age and that was fine, can't think anything was put back in wrong order but something not right I am sure. Even with full adjustment on cable still dragging, should have paid more attention when it was on the bench. Going to strip out tomorrow hopefully and new plates/ springs ordered already (mitaka). Did try engaging high gear etc and increased engine revs etc but still the same, even if it worked I would probably strip it out anyway as believe something not correct.

                CalumC Offline
                CalumC Offline
                Calum
                wrote on last edited by
                #7

                @oldman Yeah, you probably mixed the clutch plates the wrong way around.

                Always Originate, Never Pirate!

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                • O Offline
                  O Offline
                  oldman
                  wrote on last edited by
                  #8

                  Doh! .....

                  CalumC 1 Reply Last reply
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                  • O oldman

                    Doh! .....

                    CalumC Offline
                    CalumC Offline
                    Calum
                    wrote on last edited by
                    #9

                    @oldman ? Plates the wrong way around?

                    Always Originate, Never Pirate!

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                    • O Offline
                      O Offline
                      oldman
                      wrote on last edited by
                      #10

                      Sorry mate, other duties today, if I get a chance tomorrow will get the plates out, snow would be good excuse to this southern softie!

                      O 1 Reply Last reply
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                      • O oldman

                        Sorry mate, other duties today, if I get a chance tomorrow will get the plates out, snow would be good excuse to this southern softie!

                        O Offline
                        O Offline
                        oldman
                        wrote on last edited by
                        #11

                        Removed clutch plates and all seem fine although push rod discoloured last 30 mm. Will clean and polish before refitting, plates all assembled correctly and wondering if plates could be contaminated by something, replacements ordered anyway so should be here shortly.

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                        • O Offline
                          O Offline
                          oldman
                          wrote on last edited by
                          #12

                          Clutch arrived today so all fitted and no issues reassembling, my best guess is old clutch contaminated or distorted although not to the naked eye. Will start tomorrow and check all is good, bit late tonight and don't think my neighbours would thank me at midnight! Fitted complete kit with new steel plates and springs so should last a while hopefully.

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