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DT125R FORUM

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  3. Clutch sticking

Clutch sticking

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  • F Offline
    F Offline
    finnerz89
    wrote on last edited by
    #2

    My bike did that after rebuild, plenty of revs and drop into 1st with the back brake held on. Should free off ok

    Current bikes:
    DT125X '07
    Street Triple R '11
    Aprilia ETV1000 '02

    Previous:
    DR650RSE '96
    FJ1200 '92

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    • CalumC Offline
      CalumC Offline
      Calum
      wrote on last edited by
      #3

      You mean the clutch won't disengage?

      Are you sure the clutch was all rebuilt properly? Torqued to the correct spec and the plates must go in a certain order.

      Always Originate, Never Pirate!

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      • Glynn123G Offline
        Glynn123G Offline
        Glynn123
        wrote on last edited by
        #4

        Plates sticking is very common if a bikes been sitting, put it in 6th with engine off and rock the bike back and forward with clutch out, if that doesn't work just ride it around changing gear and holding clutch fully in the whole time for a while, will unstick in no time, happens on my trials bike nearly every ride.

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        • CalumC Offline
          CalumC Offline
          Calum
          wrote on last edited by
          #5

          Not had it on my dt and that was sat for 2 years before I rode it into storage.

          Always Originate, Never Pirate!

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          • O Offline
            O Offline
            oldman
            wrote on last edited by
            #6

            Same here with my red one, left standing for an age and that was fine, can't think anything was put back in wrong order but something not right I am sure. Even with full adjustment on cable still dragging, should have paid more attention when it was on the bench. Going to strip out tomorrow hopefully and new plates/ springs ordered already (mitaka). Did try engaging high gear etc and increased engine revs etc but still the same, even if it worked I would probably strip it out anyway as believe something not correct.

            CalumC 1 Reply Last reply
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            • O oldman

              Same here with my red one, left standing for an age and that was fine, can't think anything was put back in wrong order but something not right I am sure. Even with full adjustment on cable still dragging, should have paid more attention when it was on the bench. Going to strip out tomorrow hopefully and new plates/ springs ordered already (mitaka). Did try engaging high gear etc and increased engine revs etc but still the same, even if it worked I would probably strip it out anyway as believe something not correct.

              CalumC Offline
              CalumC Offline
              Calum
              wrote on last edited by
              #7

              @oldman Yeah, you probably mixed the clutch plates the wrong way around.

              Always Originate, Never Pirate!

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              • O Offline
                O Offline
                oldman
                wrote on last edited by
                #8

                Doh! .....

                CalumC 1 Reply Last reply
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                • O oldman

                  Doh! .....

                  CalumC Offline
                  CalumC Offline
                  Calum
                  wrote on last edited by
                  #9

                  @oldman ? Plates the wrong way around?

                  Always Originate, Never Pirate!

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                  • O Offline
                    O Offline
                    oldman
                    wrote on last edited by
                    #10

                    Sorry mate, other duties today, if I get a chance tomorrow will get the plates out, snow would be good excuse to this southern softie!

                    O 1 Reply Last reply
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                    • O oldman

                      Sorry mate, other duties today, if I get a chance tomorrow will get the plates out, snow would be good excuse to this southern softie!

                      O Offline
                      O Offline
                      oldman
                      wrote on last edited by
                      #11

                      Removed clutch plates and all seem fine although push rod discoloured last 30 mm. Will clean and polish before refitting, plates all assembled correctly and wondering if plates could be contaminated by something, replacements ordered anyway so should be here shortly.

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                      • O Offline
                        O Offline
                        oldman
                        wrote on last edited by
                        #12

                        Clutch arrived today so all fitted and no issues reassembling, my best guess is old clutch contaminated or distorted although not to the naked eye. Will start tomorrow and check all is good, bit late tonight and don't think my neighbours would thank me at midnight! Fitted complete kit with new steel plates and springs so should last a while hopefully.

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