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DT125R FORUM

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  4. Break in new cylinder

Break in new cylinder

Scheduled Pinned Locked Moved Engine
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  • CalumC Calum

    I don't think I've really actively bled the coolant system on any of my builds. Fire her up rad cap off, just top it up. Quick blip round the block top her up jobs a goodun

    Irongamer727I Offline
    Irongamer727I Offline
    Irongamer727
    wrote on last edited by
    #39

    @calum you think it's possible to glaze the bore of a plated cylinder? (Nikasil)

    CalumC 1 Reply Last reply
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    • Irongamer727I Irongamer727

      @calum you think it's possible to glaze the bore of a plated cylinder? (Nikasil)

      CalumC Online
      CalumC Online
      Calum
      wrote on last edited by
      #40

      @irongamer727 Yes

      Always Originate, Never Pirate!

      Irongamer727I 1 Reply Last reply
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      • CalumC Calum

        @irongamer727 Yes

        Irongamer727I Offline
        Irongamer727I Offline
        Irongamer727
        wrote on last edited by
        #41

        @calum got dammit. I just want to start the bike, listen to it, set the idle and bleed the coolant. I have had it running for roughly 20 minutes on idle before so now I'm thinking of waiting until the snow disappears and then start braking it in.

        CalumC 1 Reply Last reply
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        • Irongamer727I Irongamer727

          @calum got dammit. I just want to start the bike, listen to it, set the idle and bleed the coolant. I have had it running for roughly 20 minutes on idle before so now I'm thinking of waiting until the snow disappears and then start braking it in.

          CalumC Online
          CalumC Online
          Calum
          wrote on last edited by
          #42

          @irongamer727 Don't worry so much about it. Just go out and ride it. It's not going to cause it any harm.

          Glazing the bore is going to happen if you literally build a fresh engine, then take the engine to the max non stop for the next thousand miles. You're talking about shortening the life of a two stroke whose top end should be rebuilt every 10k anyhow. So it really makes no odds. Stop worry about it so much.

          Always Originate, Never Pirate!

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          • Irongamer727I Offline
            Irongamer727I Offline
            Irongamer727
            wrote on last edited by
            #43

            In theory, would a new cylinder and piston be run in after non stop 500 km riding. (We're assuming the engine runs rich with plenty of oil and is ridden carefully) or would it need some cooling down at times?

            declanD 1 Reply Last reply
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            • Irongamer727I Irongamer727

              In theory, would a new cylinder and piston be run in after non stop 500 km riding. (We're assuming the engine runs rich with plenty of oil and is ridden carefully) or would it need some cooling down at times?

              declanD Offline
              declanD Offline
              declan
              wrote on last edited by
              #44

              @irongamer727 providing you have done your heat cycles and that the ride in question isn’t it’s first ride then I see no reason why you shouldn’t be able to without letting it cool down

              Irongamer727I 1 Reply Last reply
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              • declanD declan

                @irongamer727 providing you have done your heat cycles and that the ride in question isn’t it’s first ride then I see no reason why you shouldn’t be able to without letting it cool down

                Irongamer727I Offline
                Irongamer727I Offline
                Irongamer727
                wrote on last edited by
                #45

                @declan I'm meaning the first ride. No heat cycles involved

                declanD 1 Reply Last reply
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                • Irongamer727I Irongamer727

                  @declan I'm meaning the first ride. No heat cycles involved

                  declanD Offline
                  declanD Offline
                  declan
                  wrote on last edited by
                  #46

                  @irongamer727 then no I wouldn’t advise it

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                  • J Offline
                    J Offline
                    Jens Eskildsen
                    wrote on last edited by
                    #47

                    I've never seen anything scientific about heat cycling after a bore job, so I wouldnt worry about that one.

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                    • Irongamer727I Offline
                      Irongamer727I Offline
                      Irongamer727
                      wrote on last edited by
                      #48

                      Me neither. I'll probably try to start the brake in today. But my aim is to cover ~50km.

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                      • Irongamer727I Offline
                        Irongamer727I Offline
                        Irongamer727
                        wrote on last edited by
                        #49

                        @Calum what's your opinion on a non stop 500km brake in? Would it work?

                        CalumC declanD 2 Replies Last reply
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                        • Irongamer727I Irongamer727

                          @Calum what's your opinion on a non stop 500km brake in? Would it work?

                          CalumC Online
                          CalumC Online
                          Calum
                          wrote on last edited by
                          #50

                          @irongamer727 I literally wouldn't know.

                          The science behind breaking in engines has been thoroughly researched and millions of pounds has gone into R&D for this sort of thing.

                          I would read up on what big manufacturers say on the best way to run engines in. I personally justify my break in with how I feel. And feelings don't really provide much solidarity for this kind of thing.

                          I like the idea of gentle run ins with heat cycles cause it gives the opportunity for the metal to distort and contract and distort. Taking out any high points in the expansions.

                          But that's just a feeling rather than facts.

                          Always Originate, Never Pirate!

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                          • Irongamer727I Irongamer727

                            @Calum what's your opinion on a non stop 500km brake in? Would it work?

                            declanD Offline
                            declanD Offline
                            declan
                            wrote on last edited by
                            #51

                            @irongamer727 I suppose ultimately it’s down to what you want to do and it doesent sound like you want to break it in the “normal” way but for the sake of 30 minutes worth of heat cycles at most and two rides round the block why risk it it’s not only to get the metals nice and used to the heat and friction but to check for leaks bogs rattles scrapes etc etc putting the bike straight to work will most likely be okay but that will mean that when your in traffic focusing on not get rear ended there could be a knock leak or scrape that you fail to pick up on that you normally would have noticed during heat cycles but this is all my beliefs just like Calum

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                            • Glynn123G Offline
                              Glynn123G Offline
                              Glynn123
                              wrote on last edited by
                              #52

                              I've always done about 5 heat cycles then a gentle ish ride before riding normal, never had any of my rebuilds seize or fail, obviously you don't wanna be holding it wide open for 2 or 3 rides but don't be afraid to accelerate, with a good forged piston and a few heat cycles you won't cause any harm.

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