Skip to content
  • Recent
  • Tags
  • Popular
  • Users
  • Groups
Skins
  • Light
  • Cerulean
  • Cosmo
  • Flatly
  • Journal
  • Litera
  • Lumen
  • Lux
  • Materia
  • Minty
  • Morph
  • Pulse
  • Sandstone
  • Simplex
  • Sketchy
  • Spacelab
  • United
  • Yeti
  • Zephyr
  • Dark
  • Cyborg
  • Darkly
  • Quartz
  • Slate
  • Solar
  • Superhero
  • Vapor

  • Default (Slate)
  • No Skin
Collapse
Brand Logo

DT125R FORUM

  1. Home
  2. Technical Zone
  3. Engine
  4. Break in new cylinder

Break in new cylinder

Scheduled Pinned Locked Moved Engine
52 Posts 6 Posters 6.1k Views
  • Oldest to Newest
  • Newest to Oldest
  • Most Votes
Reply
  • Reply as topic
Log in to reply
This topic has been deleted. Only users with topic management privileges can see it.
  • Irongamer727I Offline
    Irongamer727I Offline
    Irongamer727
    wrote on last edited by
    #24

    O my god what a relief! Athena is up and running! Jesus Christ I have never ever been so afraid of something going wrong. Hopefully the worst part is over. Still afraid a circlip will come loose and mess EVERYTHING up. But, I've done my best, bring on the summer😁

    CalumC 1 Reply Last reply
    2
    • Irongamer727I Irongamer727

      O my god what a relief! Athena is up and running! Jesus Christ I have never ever been so afraid of something going wrong. Hopefully the worst part is over. Still afraid a circlip will come loose and mess EVERYTHING up. But, I've done my best, bring on the summer😁

      CalumC Offline
      CalumC Offline
      Calum
      wrote on last edited by
      #25

      @irongamer727 nice one bud.

      Always Originate, Never Pirate!

      1 Reply Last reply
      0
      • J Offline
        J Offline
        Jens Eskildsen
        wrote on last edited by
        #26

        Hopefully you will keep us updated with how you like it, as you clock some miles on her 🙂

        Irongamer727I 1 Reply Last reply
        0
        • J Jens Eskildsen

          Hopefully you will keep us updated with how you like it, as you clock some miles on her 🙂

          Irongamer727I Offline
          Irongamer727I Offline
          Irongamer727
          wrote on last edited by
          #27

          @jens-eskildsen sure will

          1 Reply Last reply
          0
          • Irongamer727I Offline
            Irongamer727I Offline
            Irongamer727
            wrote on last edited by
            #28

            I'm getting more acquainted with the brake in procedures. I've always thought you couldn't be too careful running an engine in. Obviously I was wrong. The fact that idling can glaze the bore scares me! I mean you need a good 20 minutes to bled the cooling system of air.
            Guess a moderate run in with a bit of variation of revs is preferable.

            1 Reply Last reply
            0
            • CalumC Offline
              CalumC Offline
              Calum
              wrote on last edited by
              #29

              I always thought it was giving it too much chst before thr rings have bedded in causes glazing.

              Either way, get it runing and put some miles intonit before hammeringnit. That's my advice. Two strokes don't last forever so it's a moot point if it lasts +-1k miles. The main thing is getting that fueling spot on.

              Always Originate, Never Pirate!

              declanD 1 Reply Last reply
              0
              • CalumC Calum

                I always thought it was giving it too much chst before thr rings have bedded in causes glazing.

                Either way, get it runing and put some miles intonit before hammeringnit. That's my advice. Two strokes don't last forever so it's a moot point if it lasts +-1k miles. The main thing is getting that fueling spot on.

                declanD Offline
                declanD Offline
                declan
                wrote on last edited by
                #30

                @calum 20 minutes to bleed the cooling it only took mine a few seconds

                Irongamer727I 1 Reply Last reply
                0
                • O Offline
                  O Offline
                  oldman
                  wrote on last edited by
                  #31

                  You should warm the engine thoroughly to make sure thermostat opens and gives full flow to water passages, otherwise pockets of air could remain

                  1 Reply Last reply
                  0
                  • declanD declan

                    @calum 20 minutes to bleed the cooling it only took mine a few seconds

                    Irongamer727I Offline
                    Irongamer727I Offline
                    Irongamer727
                    wrote on last edited by
                    #32

                    @declan after 20 minutes there were still air left. But at that point I felt satisfied.

                    1 Reply Last reply
                    0
                    • CalumC Offline
                      CalumC Offline
                      Calum
                      wrote on last edited by
                      #33

                      I don't think I've really actively bled the coolant system on any of my builds. Fire her up rad cap off, just top it up. Quick blip round the block top her up jobs a goodun

                      Always Originate, Never Pirate!

                      Irongamer727I declanD 3 Replies Last reply
                      0
                      • CalumC Calum

                        I don't think I've really actively bled the coolant system on any of my builds. Fire her up rad cap off, just top it up. Quick blip round the block top her up jobs a goodun

                        Irongamer727I Offline
                        Irongamer727I Offline
                        Irongamer727
                        wrote on last edited by
                        #34

                        @calum works for some

                        1 Reply Last reply
                        0
                        • CalumC Calum

                          I don't think I've really actively bled the coolant system on any of my builds. Fire her up rad cap off, just top it up. Quick blip round the block top her up jobs a goodun

                          declanD Offline
                          declanD Offline
                          declan
                          wrote on last edited by
                          #35

                          @calum well I took my cap off started the bike and after a little bit the coolant expanded and started overflowing so it only took me a few seconds maybe 30s tops

                          Irongamer727I 1 Reply Last reply
                          0
                          • declanD declan

                            @calum well I took my cap off started the bike and after a little bit the coolant expanded and started overflowing so it only took me a few seconds maybe 30s tops

                            Irongamer727I Offline
                            Irongamer727I Offline
                            Irongamer727
                            wrote on last edited by
                            #36

                            @declan ideally you want to warm it up to operating temperature with cap off. That way you know there won't be excessive amounts of air once you're out riding. My radiator started pissing out coolant through the overflow hose due to improper bleeding.

                            declanD 1 Reply Last reply
                            0
                            • Irongamer727I Irongamer727

                              @declan ideally you want to warm it up to operating temperature with cap off. That way you know there won't be excessive amounts of air once you're out riding. My radiator started pissing out coolant through the overflow hose due to improper bleeding.

                              declanD Offline
                              declanD Offline
                              declan
                              wrote on last edited by
                              #37

                              @irongamer727 so I just let it spill out?im pretty sure I managed to get all the air out of mine

                              Irongamer727I 1 Reply Last reply
                              0
                              • declanD declan

                                @irongamer727 so I just let it spill out?im pretty sure I managed to get all the air out of mine

                                Irongamer727I Offline
                                Irongamer727I Offline
                                Irongamer727
                                wrote on last edited by
                                #38

                                @declan lucky you! I'm only telling you what I experienced with my bike. 😉

                                1 Reply Last reply
                                1
                                • CalumC Calum

                                  I don't think I've really actively bled the coolant system on any of my builds. Fire her up rad cap off, just top it up. Quick blip round the block top her up jobs a goodun

                                  Irongamer727I Offline
                                  Irongamer727I Offline
                                  Irongamer727
                                  wrote on last edited by
                                  #39

                                  @calum you think it's possible to glaze the bore of a plated cylinder? (Nikasil)

                                  CalumC 1 Reply Last reply
                                  0
                                  • Irongamer727I Irongamer727

                                    @calum you think it's possible to glaze the bore of a plated cylinder? (Nikasil)

                                    CalumC Offline
                                    CalumC Offline
                                    Calum
                                    wrote on last edited by
                                    #40

                                    @irongamer727 Yes

                                    Always Originate, Never Pirate!

                                    Irongamer727I 1 Reply Last reply
                                    0
                                    • CalumC Calum

                                      @irongamer727 Yes

                                      Irongamer727I Offline
                                      Irongamer727I Offline
                                      Irongamer727
                                      wrote on last edited by
                                      #41

                                      @calum got dammit. I just want to start the bike, listen to it, set the idle and bleed the coolant. I have had it running for roughly 20 minutes on idle before so now I'm thinking of waiting until the snow disappears and then start braking it in.

                                      CalumC 1 Reply Last reply
                                      0
                                      • Irongamer727I Irongamer727

                                        @calum got dammit. I just want to start the bike, listen to it, set the idle and bleed the coolant. I have had it running for roughly 20 minutes on idle before so now I'm thinking of waiting until the snow disappears and then start braking it in.

                                        CalumC Offline
                                        CalumC Offline
                                        Calum
                                        wrote on last edited by
                                        #42

                                        @irongamer727 Don't worry so much about it. Just go out and ride it. It's not going to cause it any harm.

                                        Glazing the bore is going to happen if you literally build a fresh engine, then take the engine to the max non stop for the next thousand miles. You're talking about shortening the life of a two stroke whose top end should be rebuilt every 10k anyhow. So it really makes no odds. Stop worry about it so much.

                                        Always Originate, Never Pirate!

                                        1 Reply Last reply
                                        0
                                        • Irongamer727I Offline
                                          Irongamer727I Offline
                                          Irongamer727
                                          wrote on last edited by
                                          #43

                                          In theory, would a new cylinder and piston be run in after non stop 500 km riding. (We're assuming the engine runs rich with plenty of oil and is ridden carefully) or would it need some cooling down at times?

                                          declanD 1 Reply Last reply
                                          0
                                          Reply
                                          • Reply as topic
                                          Log in to reply
                                          • Oldest to Newest
                                          • Newest to Oldest
                                          • Most Votes


                                          • Login

                                          • Don't have an account? Register

                                          • Login or register to search.
                                          • First post
                                            Last post
                                          0
                                          • Recent
                                          • Tags
                                          • Popular
                                          • Users
                                          • Groups