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DT125R FORUM

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  4. the yzf project

the yzf project

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  • Biker_123B Offline
    Biker_123B Offline
    Biker_123
    wrote on last edited by
    #6

    Looking good! I've got a few panels for a bike I intend to fix up there cracked abd one had a hole through it and in dire need of repair! what's the best option plastic welding or fibreglass? not familiar with both methods it's going to be a first time when repairing

    Every problem has a solution

    CalumC 1 Reply Last reply
    0
    • Biker_123B Biker_123

      Looking good! I've got a few panels for a bike I intend to fix up there cracked abd one had a hole through it and in dire need of repair! what's the best option plastic welding or fibreglass? not familiar with both methods it's going to be a first time when repairing

      CalumC Offline
      CalumC Offline
      Calum
      wrote on last edited by
      #7

      @Biker_123 Fibre glass won't fix the problem. It'll glue the pieces together but the crack will be visible since you fibre glass the back.

      Always Originate, Never Pirate!

      1 Reply Last reply
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      • Biker_123B Offline
        Biker_123B Offline
        Biker_123
        wrote on last edited by
        #8

        I see so plastic welding will be the way to go then! just wasn't sure 🙂

        Every problem has a solution

        1 Reply Last reply
        0
        • mad73M Offline
          mad73M Offline
          mad73
          wrote on last edited by
          #9

          darty I would love a rgv250 that would prob leave my 750 round the lanes
          biker 123 I use a soldering iron , what I do is start just before the crack in small circles mixing 1 side to the other about 2-3 mm deep both sides of the panel then stop just after the crack its quite a strong fix never had a panel re-crack on me ,then just rub down and fill , as for a hole if u can cut a piece of another panel u can weld it in with the same method I have some pics of a single seat unit I made and it worked out really well , hope this is some help to u if u need more help when doing just pm me

          Biker_123B 1 Reply Last reply
          2
          • mad73M Offline
            mad73M Offline
            mad73
            wrote on last edited by
            #10

            here is a few pics of the seat unit I made as u can see from the last pic it can out really well
            http://i286.photobucket.com/albums/ll115/mad73_2008/seatunit_zpsxwp9lpum.jpg
            http://i286.photobucket.com/albums/ll115/mad73_2008/photor5ttgt5rt_zpsfarhwmct.jpg
            http://i286.photobucket.com/albums/ll115/mad73_2008/seatunit 1_zpsih7iyaw8.jpg
            http://i286.photobucket.com/albums/ll115/mad73_2008/filled 2_zps2o6tooqr.jpg
            http://i286.photobucket.com/albums/ll115/mad73_2008/filled 1_zps4ehctsuh.jpg
            http://i286.photobucket.com/albums/ll115/mad73_2008/primed up_zpspt3lf4wq.jpg
            http://i286.photobucket.com/albums/ll115/mad73_2008/njkknm_zpsa65rjp8m.jpg

            1 Reply Last reply
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            • mad73M mad73

              darty I would love a rgv250 that would prob leave my 750 round the lanes
              biker 123 I use a soldering iron , what I do is start just before the crack in small circles mixing 1 side to the other about 2-3 mm deep both sides of the panel then stop just after the crack its quite a strong fix never had a panel re-crack on me ,then just rub down and fill , as for a hole if u can cut a piece of another panel u can weld it in with the same method I have some pics of a single seat unit I made and it worked out really well , hope this is some help to u if u need more help when doing just pm me

              Biker_123B Offline
              Biker_123B Offline
              Biker_123
              wrote on last edited by
              #11

              @mad73 Thanks for that mate very helpful!! Yes I have a soldering iron here so I'd be able to give it a shot on the panels using your method 😃. I'll probably sit down in the next week or so and give it a try need to strip the graphics of the panels first and give them a good clean .

              Every problem has a solution

              1 Reply Last reply
              0
              • mad73M Offline
                mad73M Offline
                mad73
                wrote on last edited by
                #12

                got this in the post today little tatty but its only for mot , its for a fzr 400 but I'm sure it will fit
                http://i286.photobucket.com/albums/ll115/mad73_2008/ex_zpsqjefm542.jpg
                http://i286.photobucket.com/albums/ll115/mad73_2008/exhaust_zpsahp4iejn.jpg

                1 Reply Last reply
                0
                • mad73M Offline
                  mad73M Offline
                  mad73
                  wrote on last edited by
                  #13

                  got these today and they fit nicely in the r1 clock bracket only 30 quid just hope they work ok wont no for a few weeks yet
                  http://i286.photobucket.com/albums/ll115/mad73_2008/clocks_zpsgrjpzlvy.jpg
                  http://i286.photobucket.com/albums/ll115/mad73_2008/clocks and bracket_zpsvu8qtcet.jpg

                  1 Reply Last reply
                  0
                  • mad73M Offline
                    mad73M Offline
                    mad73
                    wrote on last edited by
                    #14

                    http://i286.photobucket.com/albums/ll115/mad73_2008/clocks and bracket_zpsvu8qtcet.jpg

                    1 Reply Last reply
                    0
                    • mad73M Offline
                      mad73M Offline
                      mad73
                      wrote on last edited by
                      #15

                      don't no why it wont show the image ?

                      CalumC 1 Reply Last reply
                      0
                      • mad73M mad73

                        don't no why it wont show the image ?

                        CalumC Offline
                        CalumC Offline
                        Calum
                        wrote on last edited by
                        #16

                        @mad73 said:

                        don't no why it wont show the image ?

                        Looks like a photo bucket error of some kind. I haven't got a computer at the moment so cannot investigate.

                        Always Originate, Never Pirate!

                        1 Reply Last reply
                        0
                        • mad73M Offline
                          mad73M Offline
                          mad73
                          wrote on last edited by
                          #17

                          this happens a lot on my posts

                          1 Reply Last reply
                          0
                          • mad73M Offline
                            mad73M Offline
                            mad73
                            wrote on last edited by
                            #18

                            its in the shed now, been looking around it and what a mess needs a dam good scrub ,
                            http://i286.photobucket.com/albums/ll115/mad73_2008/dirt_zpsqvccawyg.jpg
                            http://i286.photobucket.com/albums/ll115/mad73_2008/grime_zpsqrxyjtxg.jpg
                            http://i286.photobucket.com/albums/ll115/mad73_2008/more_zps1wrrb2ya.jpg
                            test fitted the seat unit shouldn't be to hard to fit will need to cut and remake the sub frame need to get it up higher as u can see for the pics also need to extend it needs to meet the fixing points http://i286.photobucket.com/albums/ll115/mad73_2008/extened_zps1lf991ot.jpg
                            http://i286.photobucket.com/albums/ll115/mad73_2008/test_zps4ajnvyqx.jpg
                            http://i286.photobucket.com/albums/ll115/mad73_2008/sub_zpshqwrllto.jpg
                            been trying to get the gaffer tape off the fork as the monkey before me who had it thought it would be good to put it round the forks to take the headlight brackets as it was fightered
                            http://i286.photobucket.com/albums/ll115/mad73_2008/tape_zpsd14wg6oc.jpg
                            well got my work cut out I think

                            1 Reply Last reply
                            1
                            • CalumC Offline
                              CalumC Offline
                              Calum
                              wrote on last edited by
                              #19

                              Dayum, I actually quite like the pink wheels.

                              Always Originate, Never Pirate!

                              1 Reply Last reply
                              0
                              • mad73M Offline
                                mad73M Offline
                                mad73
                                wrote on last edited by
                                #20

                                nice Yamaha 90s colours they aint staying pink will b black

                                1 Reply Last reply
                                0
                                • mad73M Offline
                                  mad73M Offline
                                  mad73
                                  wrote on last edited by
                                  #21

                                  bit more done this weekend got the sub frame cut down and welded up so its all hidden not the best welding buts its strong enough aint got to carry an weight
                                  http://i286.photobucket.com/albums/ll115/mad73_2008/pi_zpsx6yjkrxk.jpg
                                  http://i286.photobucket.com/albums/ll115/mad73_2008/fix_zpsuf4hx2fs.jpg
                                  test fit before painting
                                  http://i286.photobucket.com/albums/ll115/mad73_2008/fitted_zpskkthcugz.jpg
                                  http://i286.photobucket.com/albums/ll115/mad73_2008/trial_zpskpy6y1hh.jpg
                                  quick coat of satin black
                                  http://i286.photobucket.com/albums/ll115/mad73_2008/done_zpsz3kec0nz.jpg
                                  found petrol leaking from my tank so that's another thing to fix the list is getting bigger
                                  http://i286.photobucket.com/albums/ll115/mad73_2008/hole_zpsi8vog7mp.jpg
                                  had a few goodies delivered yesterday heavy duty springs and clutch plates and short levers

                                  http://i286.photobucket.com/albums/ll115/mad73_2008/new_zps1snkokpa.jpg
                                  http://i286.photobucket.com/albums/ll115/mad73_2008/levers_zps1gibbjbq.jpg

                                  1 Reply Last reply
                                  1
                                  • mad73M Offline
                                    mad73M Offline
                                    mad73
                                    wrote on last edited by
                                    #22

                                    ok been quite a while since last update , got quite a lot done in the 4 month its nearly finished wont put pics up yet of how I sprayed it will leave till its back together ,
                                    clutch done , forks rebuilt carbs on and running but not right , wont run unless on choke should be just carbs need balancing , was surprised how easy it started as it has sat for nearly 5 years
                                    all sprayed except clear coat , having trouble setting up digital dash will put another post up on that for help if any one can help with them ,
                                    wiring repaired where needed
                                    http://i286.photobucket.com/albums/ll115/mad73_2008/fit_zpscggs0ou6.jpg
                                    test fitted the body work
                                    http://i286.photobucket.com/albums/ll115/mad73_2008/test_zpsoupp6wzh.jpg
                                    as you can see its not sitting right but soon sorted that
                                    http://i286.photobucket.com/albums/ll115/mad73_2008/ppoiuygvcds_zpsbbqfkc7a.jpg
                                    http://i286.photobucket.com/albums/ll115/mad73_2008/ppoiuuy_zpsbo3c1wid.jpg
                                    filled all the holes in the side panels as they were cut out for crash bungs on the r1 they came off and didn't line up with my frame all so filled the indicator holes as mine are built into the mirrors
                                    http://i286.photobucket.com/albums/ll115/mad73_2008/kjkihygt_zpskuvpxa8a.jpg
                                    http://i286.photobucket.com/albums/ll115/mad73_2008/kjujhyfg_zpsqo7ylmul.jpg
                                    tank had a few little dents so filled all them
                                    http://i286.photobucket.com/albums/ll115/mad73_2008/lined_zpsdvmjtde9.jpg
                                    all primed and started to mask up the lines I wanted
                                    I will say it hasn't come out as well as I hoped but still good enough for a diy job
                                    more pics to come soon

                                    1 Reply Last reply
                                    2
                                    • CalumC Offline
                                      CalumC Offline
                                      Calum
                                      wrote on last edited by
                                      #23

                                      Hey its looking good bud. You certainly have been keeping busy!

                                      You got an eta fow when it will be done.

                                      Always Originate, Never Pirate!

                                      mad73M 1 Reply Last reply
                                      0
                                      • CalumC Calum

                                        Hey its looking good bud. You certainly have been keeping busy!

                                        You got an eta fow when it will be done.

                                        mad73M Offline
                                        mad73M Offline
                                        mad73
                                        wrote on last edited by
                                        #24

                                        @Calum Well was gona use it this summer in just primer but I thought might as well finish it hoping it will be back together by end of the month leaving just odds and end to finish might get to get out on it a couple of times this year will have to see how it goes . This is just eating money the £800 that I had to sort it has gone no where I'm nearly double that and still got at least another £350 to put in to it

                                        NINJAN 1 Reply Last reply
                                        0
                                        • CalumC Offline
                                          CalumC Offline
                                          Calum
                                          wrote on last edited by
                                          #25

                                          Yeah but cmon, built nor bought right

                                          Always Originate, Never Pirate!

                                          1 Reply Last reply
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