The Helios Project (Aprilia RS 125 Rotax 122 Biaggi Race Replica)

[NINJA]

@Calum Looks top notch dude, almost OEM!!! :grinning_face_with_smiling_eyes:

[Calum]

@NINJA Cheers bud, there won't be any bolts that will protrude through the adapter plate. I've got some titanium bolts ordered for it. The other thing that will protrude will be the pushrod, and that will stop the clutch from smashing into the cover.

[Calum]

It's done, lock this thread down The Helios Project is finished.

I took a small video to show anyone who is interested of the Hydraulic Clutch in action.

Not sure, but @NINJA Wanted to see the clutch perch for the Hydraulic system.

That's it bolted to the engine.

Back on the green for a few more snaps in all its armor!

[NINJA]

@Calum Amazing job dude, looks all set for the track now???

And I had to put me shades on to watch that vid and view all these pics, just wayyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyy to many shiny parts!!!
:grinning_face: :smiling_face_with_heart-eyes: :face_blowing_a_kiss: :smiling_face_with_open_mouth_closed_eyes: :grinning_face_with_smiling_eyes: :smiling_face_with_sunglasses: :smiling_face_with_sunglasses: :smiling_face_with_sunglasses:

[Calum]

@NINJA Yeah, sun was definitely out in force today. No doubt winter is coming though. Doubt this bike will see the road this year.

[NINJA]

@Calum Well that's a damn shame, are you not chomping_at_the_bit to take her out for a spin then???

[Calum]

@NINJA Can't say I am really that bothered to be fair. It's been so long since I've ridden a bike that I've forgotten the thrill. My DT died January 2014. So that's well over 4 years of not having a vehicle. Knowing my luck, the bike will probably shit itself the first time it hits the powerband anyhow.

[Calum]

Get your cotton buds around that then.

https://www.youtube.com/watch?v=aZm_0Vwn5MU

[Irongamer727]

@Calum that sound like my starter
Sweet btw

[NINJA]

@Calum Dude that bike sounds as good as it looks - AWESOME!!! :smiling_face_with_sunglasses: :smiling_face_with_sunglasses: :smiling_face_with_sunglasses:

And what's that leak, coolant or oil???

[Calum]

@NINJA Coolant, Oil and Fuel.

There is a bleed nipple at the top of the radiator. But I ran out of coolant to top it up with.
The fuel tap I bought from PJME is a load of wank. Just pisses out.
And I've lost the gear lever shaft oil seal. So it's leaking from there.

Everything is all ordered up for it though. Next week it should be finished.

[NINJA]

@Calum B&Q do an O ring kit which has several sizes and always comes in handy for such emergencies;

https://www.diy.com/departments/plumbsure-rubber-o-ring-pack-of-132/184683_BQ.prd

[Calum]

@NINJA It's not an O-ring. It's the actual nitrite seal on the shaft.

[NINJA]

@Calum AAAHHH OK my bad, just tryna help. :grinning_face_with_smiling_eyes:

[Calum]

@NINJA Yeah well don't!

To be fair, you have this engine you should have known....

It's annoying, I know I've ordered it, just can't think what I've done with it!

[NINJA]

@Calum I've yet to take my engine apart and dude I am not as knowledgeable as you.

[Calum]

@NINJA Sorry, I was only messing bud. I don't know what I'm doing half the time.

I went to start the bike and the horn went off lol. I accidently wired up the horn to the starter motor LMAO!

I was mega confused as I don't understand why the horn needed these really beefed up cables lol.

[NINJA]

@Calum LOLLLLZZZZZZZZZZZZZZZZ

I'll try my hardest not to copy that, but I'm sure I'll get summat wrong during my rebuild!!!

[declan]

That bike is sweet will we get a vid of the first ride if you still have your go pro if you decide to ride it this year that is

[Calum]

@declan Sold the GoPro around the time I stripped the DT Lol. Wouldn't mind getting another one, but then again it's just painting a target for yourself. Often you feel more inclined to do less than legal things.

Also thanks. Once I got the horn and starter motor around the right way, bike fired up no problems. Was amazed really!