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DT125R FORUM

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  4. New guy GILERA SC125 help NEEDED

New guy GILERA SC125 help NEEDED

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  • gilerasc125G gilerasc125

    @NINJA hi pal thanks For reply
    Everythings brand new with the top end the Bike seen 5mins idling. Just doesnt sound right sounds like the piston is coming into contact with powervalve. All new gear oil and coolant.
    However the Bore is 57mm so it has been rebored.

    D Offline
    D Offline
    DTR+NSR
    wrote on last edited by
    #4

    @gilerasc125 at 57mm bore it could well be catching powervalve and/or head gasket. I'd whip the powervalve out and check for any witness marks.

    gilerasc125G 1 Reply Last reply
    1
    • D DTR+NSR

      @gilerasc125 at 57mm bore it could well be catching powervalve and/or head gasket. I'd whip the powervalve out and check for any witness marks.

      gilerasc125G Offline
      gilerasc125G Offline
      gilerasc125
      wrote on last edited by
      #5

      @DTR-NSR thanks pal. Only discovered the fact it had a rebore when fitted a new top end. The garage i bought from told it was on orignal Bore 😂. The old piston was fully siezure marks to the front and rear. Yet the barrel was fine. On the orignal head gasket No apparence of damage and powervalve was working fine. Since the top end only ran For 5mins sounds like the piston is coming in contact with something.

      1 Reply Last reply
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      • CalumC Offline
        CalumC Offline
        Calum
        wrote on last edited by
        #6

        Engines are tough, but if it's not built right then it's bound to go wrong. These engines don't just seize. I would want to know why the original piston was fully seized.

        If the oil pump was disconnected from the inlet manifold then it's likely that air got into the system and it will need bleeding (often overlooked).

        If the little end bearing was not replaced then this can sound like there is sand in the engine

        If the piston ring end gap was not measured and corrected, this can cause problems.

        If the incorrect piston size was selected then this can cause problems.

        If the powervalve was installed the wrong way, or was not setup properly, of not modified after a rebore, then that can cause problems.

        All of thee things have nothing to do with how strong the engine is, but ensuring it's been assembled correctly. In any event, it doesn't sound like it's been built properly if it's sounding rough.

        Always Originate, Never Pirate!

        gilerasc125G 1 Reply Last reply
        0
        • CalumC Calum

          Engines are tough, but if it's not built right then it's bound to go wrong. These engines don't just seize. I would want to know why the original piston was fully seized.

          If the oil pump was disconnected from the inlet manifold then it's likely that air got into the system and it will need bleeding (often overlooked).

          If the little end bearing was not replaced then this can sound like there is sand in the engine

          If the piston ring end gap was not measured and corrected, this can cause problems.

          If the incorrect piston size was selected then this can cause problems.

          If the powervalve was installed the wrong way, or was not setup properly, of not modified after a rebore, then that can cause problems.

          All of thee things have nothing to do with how strong the engine is, but ensuring it's been assembled correctly. In any event, it doesn't sound like it's been built properly if it's sounding rough.

          gilerasc125G Offline
          gilerasc125G Offline
          gilerasc125
          wrote on last edited by
          #7

          @Calum hi pal the engine was built just like my other two strokes i have there fine.
          I am not a noob lol but just cant get to grips with whats going on only way of finding out is two tear it back down

          CalumC gilerasc125G 2 Replies Last reply
          0
          • gilerasc125G gilerasc125

            @Calum hi pal the engine was built just like my other two strokes i have there fine.
            I am not a noob lol but just cant get to grips with whats going on only way of finding out is two tear it back down

            CalumC Offline
            CalumC Offline
            Calum
            wrote on last edited by
            #8

            @gilerasc125 I appreciate that, it's just that you've just joined, barely introduce yourself, ask for help, provide a really vague explanation and then are quick to slate the engine because it failed.

            The engine should be built to a spec, if it's built to that spec then it will be sweet as a nut. It's hard to diagnose the fault based off your description, I have no idea of your experience so have just posted a few things to get you started. If you were competent then I'd be surprised that you would need to ask such questions. The fact you asked them, led me to believe you needed some pointers.

            If I can help, I will. But you'll need to be more verbose in your description.

            Why did the engine fail? I would want to be looking there before I even contemplated starting it up again. At 6K miles, that's barely due a top end. Let alone having a rebuild and piston fully seized front and rear.

            I don't think I have it any more, but there was barely a scratch on my piston after the bike was stolen and thrashed with no oil. They are that reliable.

            So something doesn't sound right.

            Always Originate, Never Pirate!

            gilerasc125G 1 Reply Last reply
            0
            • gilerasc125G gilerasc125

              @Calum hi pal the engine was built just like my other two strokes i have there fine.
              I am not a noob lol but just cant get to grips with whats going on only way of finding out is two tear it back down

              gilerasc125G Offline
              gilerasc125G Offline
              gilerasc125
              wrote on last edited by
              #9

              @gilerasc125 as regards to orignal piston
              The Bikes only done 6100 miles. Why would you need to Bore it out to 57mm in that time?
              In the space of two owners? These are pieces im trying to put together. The Bike has been derestriced. As For orignal piston siezure marks on front and rear looks mainly threw hear siezure so down to owner neglect running the Bike on No oil or cheap oil.

              CalumC 1 Reply Last reply
              0
              • CalumC Calum

                @gilerasc125 I appreciate that, it's just that you've just joined, barely introduce yourself, ask for help, provide a really vague explanation and then are quick to slate the engine because it failed.

                The engine should be built to a spec, if it's built to that spec then it will be sweet as a nut. It's hard to diagnose the fault based off your description, I have no idea of your experience so have just posted a few things to get you started. If you were competent then I'd be surprised that you would need to ask such questions. The fact you asked them, led me to believe you needed some pointers.

                If I can help, I will. But you'll need to be more verbose in your description.

                Why did the engine fail? I would want to be looking there before I even contemplated starting it up again. At 6K miles, that's barely due a top end. Let alone having a rebuild and piston fully seized front and rear.

                I don't think I have it any more, but there was barely a scratch on my piston after the bike was stolen and thrashed with no oil. They are that reliable.

                So something doesn't sound right.

                gilerasc125G Offline
                gilerasc125G Offline
                gilerasc125
                wrote on last edited by
                #10

                @Calum this is what im trying to put together callum. That a engine with such little milage
                Shoukd be sweet not in this state.

                1 Reply Last reply
                0
                • gilerasc125G gilerasc125

                  @gilerasc125 as regards to orignal piston
                  The Bikes only done 6100 miles. Why would you need to Bore it out to 57mm in that time?
                  In the space of two owners? These are pieces im trying to put together. The Bike has been derestriced. As For orignal piston siezure marks on front and rear looks mainly threw hear siezure so down to owner neglect running the Bike on No oil or cheap oil.

                  CalumC Offline
                  CalumC Offline
                  Calum
                  wrote on last edited by Calum
                  #11

                  @gilerasc125 If the engine was scored badly it may have required an overbore.

                  You really think the theives that stole my bike warmed it up before storming up the road on it. Yes it's not great for the engine, but they would withstand the punishment.

                  So I would check to make sure the fueling hasn't been messed about with and the oil pump is not faulty. Check that the CDI is firing correctly, and not firing way too early.

                  Also it's possible that the mileage is less than accurate, I.E. the speedo has spent a lot of time disconnected.

                  MOT History check the vehicle to see if only a few miles pass year on year. That might indicate it's not been recorded accurately.

                  I know my MOT for my DT says it's on 300 miles when in actuality it's done 20K

                  Always Originate, Never Pirate!

                  gilerasc125G 2 Replies Last reply
                  0
                  • CalumC Calum

                    @gilerasc125 If the engine was scored badly it may have required an overbore.

                    You really think the theives that stole my bike warmed it up before storming up the road on it. Yes it's not great for the engine, but they would withstand the punishment.

                    So I would check to make sure the fueling hasn't been messed about with and the oil pump is not faulty. Check that the CDI is firing correctly, and not firing way too early.

                    Also it's possible that the mileage is less than accurate, I.E. the speedo has spent a lot of time disconnected.

                    MOT History check the vehicle to see if only a few miles pass year on year. That might indicate it's not been recorded accurately.

                    I know my MOT for my DT says it's on 300 miles when in actuality it's done 20K

                    gilerasc125G Offline
                    gilerasc125G Offline
                    gilerasc125
                    wrote on last edited by
                    #12

                    @Calum thanks man. Where you based pal?

                    1 Reply Last reply
                    0
                    • CalumC Calum

                      @gilerasc125 If the engine was scored badly it may have required an overbore.

                      You really think the theives that stole my bike warmed it up before storming up the road on it. Yes it's not great for the engine, but they would withstand the punishment.

                      So I would check to make sure the fueling hasn't been messed about with and the oil pump is not faulty. Check that the CDI is firing correctly, and not firing way too early.

                      Also it's possible that the mileage is less than accurate, I.E. the speedo has spent a lot of time disconnected.

                      MOT History check the vehicle to see if only a few miles pass year on year. That might indicate it's not been recorded accurately.

                      I know my MOT for my DT says it's on 300 miles when in actuality it's done 20K

                      gilerasc125G Offline
                      gilerasc125G Offline
                      gilerasc125
                      wrote on last edited by
                      #13

                      @Calum ive fully Service history For this Bike confirming milage. Will put a video on it idling so people can get a Better idea

                      CalumC 1 Reply Last reply
                      0
                      • gilerasc125G gilerasc125

                        @Calum ive fully Service history For this Bike confirming milage. Will put a video on it idling so people can get a Better idea

                        CalumC Offline
                        CalumC Offline
                        Calum
                        wrote on last edited by
                        #14

                        @gilerasc125 West Midlands.

                        Something is definitely amiss. I've seen people on here get like 20K out the original piston. Someone claimed they have 40'000Km out of the original top end on here.

                        Always Originate, Never Pirate!

                        D declanD 2 Replies Last reply
                        0
                        • CalumC Calum

                          @gilerasc125 West Midlands.

                          Something is definitely amiss. I've seen people on here get like 20K out the original piston. Someone claimed they have 40'000Km out of the original top end on here.

                          D Offline
                          D Offline
                          DTR+NSR
                          wrote on last edited by
                          #15

                          From experience it tends to be running too lean that kills two strokes. Though a 2 stroke makes more power the leaner it runs. At 57mm you often have to modify the power valve for clearance. And the head gasket will need opening up. When the barrel 1st seized they might have replaced it with a 'good' second hand barrel that had already been taken out a few sizes.

                          gilerasc125G 1 Reply Last reply
                          2
                          • D DTR+NSR

                            From experience it tends to be running too lean that kills two strokes. Though a 2 stroke makes more power the leaner it runs. At 57mm you often have to modify the power valve for clearance. And the head gasket will need opening up. When the barrel 1st seized they might have replaced it with a 'good' second hand barrel that had already been taken out a few sizes.

                            gilerasc125G Offline
                            gilerasc125G Offline
                            gilerasc125
                            wrote on last edited by
                            #16

                            @DTR-NSR ![alt text))
                            Taken power valve out now was all full of carbon cleaned up nice. There is a groove thats been cut into it as in machined. Got all the pics but want let me post them. Luckily piston and rings are good. When i was removing pv it had been pinned in the wrong direction

                            NINJAN 1 Reply Last reply
                            0
                            • gilerasc125G gilerasc125

                              @DTR-NSR ![alt text))
                              Taken power valve out now was all full of carbon cleaned up nice. There is a groove thats been cut into it as in machined. Got all the pics but want let me post them. Luckily piston and rings are good. When i was removing pv it had been pinned in the wrong direction

                              NINJAN Offline
                              NINJAN Offline
                              NINJA
                              wrote on last edited by NINJA
                              #17

                              @gilerasc125 A how to upload pics guide - https://dt125r.co.uk/topic/5/embedding-images

                              SEDUCED BY THE DARK SIDE!!!

                              gilerasc125G 1 Reply Last reply
                              0
                              • NINJAN NINJA

                                @gilerasc125 A how to upload pics guide - https://dt125r.co.uk/topic/5/embedding-images

                                gilerasc125G Offline
                                gilerasc125G Offline
                                gilerasc125
                                wrote on last edited by
                                #18

                                @NINJA thats like trying to speak mandarin 😂😂

                                NINJAN 1 Reply Last reply
                                0
                                • gilerasc125G gilerasc125

                                  @NINJA thats like trying to speak mandarin 😂😂

                                  NINJAN Offline
                                  NINJAN Offline
                                  NINJA
                                  wrote on last edited by
                                  #19

                                  @gilerasc125 Are you using your phone to access this forum??? As that will cause problems uploading pics. 😉

                                  SEDUCED BY THE DARK SIDE!!!

                                  gilerasc125G 1 Reply Last reply
                                  0
                                  • NINJAN NINJA

                                    @gilerasc125 Are you using your phone to access this forum??? As that will cause problems uploading pics. 😉

                                    gilerasc125G Offline
                                    gilerasc125G Offline
                                    gilerasc125
                                    wrote on last edited by
                                    #20

                                    @NINJA yes 😎

                                    gilerasc125G NINJAN 2 Replies Last reply
                                    0
                                    • gilerasc125G gilerasc125

                                      @NINJA yes 😎

                                      gilerasc125G Offline
                                      gilerasc125G Offline
                                      gilerasc125
                                      wrote on last edited by
                                      #21

                                      @gilerasc125
                                      The powervalve is meant to have to have two pins that help it stay together in the centre when you run the bolt threw. My pv hant got them pins 😂

                                      1 Reply Last reply
                                      0
                                      • gilerasc125G gilerasc125

                                        @NINJA yes 😎

                                        NINJAN Offline
                                        NINJAN Offline
                                        NINJA
                                        wrote on last edited by
                                        #22

                                        @gilerasc125 That's why you can't upload any pics, as the forums software is buggy with mobile devices. Using a PC of some form is the best way to access this friendly forum. 😉

                                        SEDUCED BY THE DARK SIDE!!!

                                        CalumC 1 Reply Last reply
                                        0
                                        • NINJAN NINJA

                                          @gilerasc125 That's why you can't upload any pics, as the forums software is buggy with mobile devices. Using a PC of some form is the best way to access this friendly forum. 😉

                                          CalumC Offline
                                          CalumC Offline
                                          Calum
                                          wrote on last edited by
                                          #23

                                          @NINJA I rarely have issues with this forum from a mobile device. What browser are you using? I always use Firefox and can use all the features just fine.

                                          You should be able to request a desktop version from your mobile.

                                          The website is written in Bootstrap CSS, meaning that really its the same code for desktop and mobile. So any bug that exists would be present in both systems.

                                          Always Originate, Never Pirate!

                                          NINJAN 1 Reply Last reply
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