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DT125R FORUM

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  4. DT200WR restoration project pic heavy

DT200WR restoration project pic heavy

Scheduled Pinned Locked Moved DTR
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  • NINJAN NINJA

    @Louis-James These any good to ya???

    http://mybikemanuals.com/yamaha/yamaha-wr-owners-manuals/

    https://www.ebay.co.uk/itm/WORKSHOP-MANUAL-YAMAHA-WR200R-/332115601413

    Louis-DT-WRL Offline
    Louis-DT-WRL Offline
    Louis-DT-WR
    wrote on last edited by
    #132

    @NINJA thanks for that the link has the manual. Hopefully sort it tomorrow

    NINJAN 1 Reply Last reply
    0
    • Louis-DT-WRL Louis-DT-WR

      @NINJA thanks for that the link has the manual. Hopefully sort it tomorrow

      NINJAN Offline
      NINJAN Offline
      NINJA
      wrote on last edited by NINJA
      #133

      @Louis-James You're welcome - I'm not sure if they are for your model, as there's quite a few to download online. Just do a search for your model/year and you'll probably find the correct one??? 😉

      SEDUCED BY THE DARK SIDE!!!

      1 Reply Last reply
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      • D Offline
        D Offline
        DTR+NSR
        wrote on last edited by
        #134

        Is the clutch hub and basket lined up correctly seem to remember you can fit the dt one 4 different ways but will only work in one position

        Louis-DT-WRL 1 Reply Last reply
        1
        • D DTR+NSR

          Is the clutch hub and basket lined up correctly seem to remember you can fit the dt one 4 different ways but will only work in one position

          Louis-DT-WRL Offline
          Louis-DT-WRL Offline
          Louis-DT-WR
          wrote on last edited by
          #135

          @DTR-NSR thanks guys it's all sorted now.
          Good thing I checked because the water pump didn't have a gasket in there 😂
          This is what happens when other people rebuild

          NINJAN 1 Reply Last reply
          1
          • Louis-DT-WRL Louis-DT-WR

            @DTR-NSR thanks guys it's all sorted now.
            Good thing I checked because the water pump didn't have a gasket in there 😂
            This is what happens when other people rebuild

            NINJAN Offline
            NINJAN Offline
            NINJA
            wrote on last edited by
            #136

            @Louis-James A bullet dodged there dude!!! :thumbs_up_light_skin_tone:

            SEDUCED BY THE DARK SIDE!!!

            Louis-DT-WRL 1 Reply Last reply
            1
            • NINJAN NINJA

              @Louis-James A bullet dodged there dude!!! :thumbs_up_light_skin_tone:

              Louis-DT-WRL Offline
              Louis-DT-WRL Offline
              Louis-DT-WR
              wrote on last edited by
              #137

              @NINJA yes, this engine had a fair few leaks I sorted today

              Oil pump

              Gear lever seal

              Water pump.

              Also putting the water pump pipe back in caused many problems, took so many attempts to get it to seal.

              But now have a fully functioning to 2stroke pump 😁.. as it was from the factory.

              NINJAN 1 Reply Last reply
              1
              • Louis-DT-WRL Louis-DT-WR

                @NINJA yes, this engine had a fair few leaks I sorted today

                Oil pump

                Gear lever seal

                Water pump.

                Also putting the water pump pipe back in caused many problems, took so many attempts to get it to seal.

                But now have a fully functioning to 2stroke pump 😁.. as it was from the factory.

                NINJAN Offline
                NINJAN Offline
                NINJA
                wrote on last edited by
                #138

                @Louis-James Nice one, I feel your pain, as I've very recently been there myself. :pouting_face: :pouting_face: :pouting_face:

                It sounds like either a lot of gaskets have perished or not been fitted properly in the first place? Either way an overhaul of em all may be prudent??? 😉

                SEDUCED BY THE DARK SIDE!!!

                Louis-DT-WRL 1 Reply Last reply
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                • NINJAN NINJA

                  @Louis-James Nice one, I feel your pain, as I've very recently been there myself. :pouting_face: :pouting_face: :pouting_face:

                  It sounds like either a lot of gaskets have perished or not been fitted properly in the first place? Either way an overhaul of em all may be prudent??? 😉

                  Louis-DT-WRL Offline
                  Louis-DT-WRL Offline
                  Louis-DT-WR
                  wrote on last edited by
                  #139

                  @NINJA always when someone else does work 😂

                  I've thoroughly checked all over. The top end had been rebuilt with a wiseco piston.
                  I did check that.

                  But one of the last bits done to the engine was a new clutch and water pump seal.

                  NINJAN 1 Reply Last reply
                  1
                  • Louis-DT-WRL Louis-DT-WR

                    @NINJA always when someone else does work 😂

                    I've thoroughly checked all over. The top end had been rebuilt with a wiseco piston.
                    I did check that.

                    But one of the last bits done to the engine was a new clutch and water pump seal.

                    NINJAN Offline
                    NINJAN Offline
                    NINJA
                    wrote on last edited by
                    #140

                    @Louis-James Well hopefully the only bumps you'll see from now on, will be the ones you are jumping over MX styleee!!! 😉

                    SEDUCED BY THE DARK SIDE!!!

                    1 Reply Last reply
                    1
                    • Louis-DT-WRL Offline
                      Louis-DT-WRL Offline
                      Louis-DT-WR
                      wrote on last edited by
                      #141

                      So the oil pump was not flowing. Took it off and the outlet was block. Removed the hose tail and I drilled the smaller bore. Oil now flows through.

                      Without taking the pump alart again I am unsure if I have drilled too deep and the oil is bypass internally. By blowing through it and operating the throttle.. it doesn't seem to flow more or less on throttle position. Does there need to be drive to the pump and is it a variable gear inside is what changes the flow?

                      So going to have to inspect.
                      Or compare to another.

                      Also bike cuts out when put into gear with stand up or down.. I think it's a faulty sidestand switch
                      A few little things to sort 🤣

                      Anyway.. a few pics

                      alt text
                      alt text
                      alt text

                      alt text
                      alt text

                      1 Reply Last reply
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                      • CalumC Offline
                        CalumC Offline
                        Calum
                        wrote on last edited by
                        #142

                        Bike looks superb. Done an excellent job there. Definitely will be on that infamous hall of fame...

                        Yeah side stand switch is common on all bikes. Should be relatively simple to figure out.

                        Hopefully it's the switch and not the CDI.

                        Yeah pumps can be weird to diagnose, better run premix whilst you're figuring it all out!

                        Always Originate, Never Pirate!

                        Louis-DT-WRL 1 Reply Last reply
                        1
                        • CalumC Calum

                          Bike looks superb. Done an excellent job there. Definitely will be on that infamous hall of fame...

                          Yeah side stand switch is common on all bikes. Should be relatively simple to figure out.

                          Hopefully it's the switch and not the CDI.

                          Yeah pumps can be weird to diagnose, better run premix whilst you're figuring it all out!

                          Louis-DT-WRL Offline
                          Louis-DT-WRL Offline
                          Louis-DT-WR
                          wrote on last edited by
                          #143

                          @Calum thanks a lot man.

                          It didn't have a side stand switch before.
                          It was looped (wiring present) but I bought a universal switch. I'll do a circuit test on it.

                          Yes I'm running premix arm. Engine is sweet!
                          No leaks!

                          NINJAN 1 Reply Last reply
                          0
                          • Louis-DT-WRL Louis-DT-WR

                            @Calum thanks a lot man.

                            It didn't have a side stand switch before.
                            It was looped (wiring present) but I bought a universal switch. I'll do a circuit test on it.

                            Yes I'm running premix arm. Engine is sweet!
                            No leaks!

                            NINJAN Offline
                            NINJAN Offline
                            NINJA
                            wrote on last edited by NINJA
                            #144

                            @Louis-James The bike looks mint bud - TOP JOB!!! :thumbs_up_light_skin_tone:

                            Have you ridden her yet???

                            SEDUCED BY THE DARK SIDE!!!

                            Louis-DT-WRL 1 Reply Last reply
                            1
                            • NINJAN NINJA

                              @Louis-James The bike looks mint bud - TOP JOB!!! :thumbs_up_light_skin_tone:

                              Have you ridden her yet???

                              Louis-DT-WRL Offline
                              Louis-DT-WRL Offline
                              Louis-DT-WR
                              wrote on last edited by
                              #145

                              @NINJA thank you 🙂
                              I rode it before I stripped it down.... rapid!
                              I've just got a few little things to sort out before taking it for a proper spin

                              NINJAN 1 Reply Last reply
                              1
                              • Louis-DT-WRL Louis-DT-WR

                                @NINJA thank you 🙂
                                I rode it before I stripped it down.... rapid!
                                I've just got a few little things to sort out before taking it for a proper spin

                                NINJAN Offline
                                NINJAN Offline
                                NINJA
                                wrote on last edited by
                                #146

                                @Louis-James COOL she should go better with the upgrades, let us know how she handles. 😉

                                SEDUCED BY THE DARK SIDE!!!

                                Louis-DT-WRL 1 Reply Last reply
                                0
                                • NINJAN NINJA

                                  @Louis-James COOL she should go better with the upgrades, let us know how she handles. 😉

                                  Louis-DT-WRL Offline
                                  Louis-DT-WRL Offline
                                  Louis-DT-WR
                                  wrote on last edited by
                                  #147

                                  @NINJA will do not too keen on knobblies on the road.. but definitely suits it physically

                                  NINJAN 1 Reply Last reply
                                  1
                                  • Louis-DT-WRL Louis-DT-WR

                                    @NINJA will do not too keen on knobblies on the road.. but definitely suits it physically

                                    NINJAN Offline
                                    NINJAN Offline
                                    NINJA
                                    wrote on last edited by
                                    #148

                                    @Louis-James She's an enduro, so she should go anywhere you wanna take her!!! 😉

                                    SEDUCED BY THE DARK SIDE!!!

                                    Louis-DT-WRL 1 Reply Last reply
                                    1
                                    • NINJAN NINJA

                                      @Louis-James She's an enduro, so she should go anywhere you wanna take her!!! 😉

                                      Louis-DT-WRL Offline
                                      Louis-DT-WRL Offline
                                      Louis-DT-WR
                                      wrote on last edited by
                                      #149

                                      Here's a running video.
                                      https://youtu.be/s9rmjz71dsU

                                      That oil pump was definitely blocked inside the casting..
                                      Got another on order.

                                      NINJAN 1 Reply Last reply
                                      2
                                      • Louis-DT-WRL Louis-DT-WR

                                        Here's a running video.
                                        https://youtu.be/s9rmjz71dsU

                                        That oil pump was definitely blocked inside the casting..
                                        Got another on order.

                                        NINJAN Offline
                                        NINJAN Offline
                                        NINJA
                                        wrote on last edited by
                                        #150

                                        @Louis-James She sounds just like a proper 2 stroke should!!! :grinning_face_with_smiling_eyes: :grinning_face_with_smiling_eyes: :grinning_face_with_smiling_eyes:

                                        SEDUCED BY THE DARK SIDE!!!

                                        Louis-DT-WRL 1 Reply Last reply
                                        1
                                        • NINJAN NINJA

                                          @Louis-James She sounds just like a proper 2 stroke should!!! :grinning_face_with_smiling_eyes: :grinning_face_with_smiling_eyes: :grinning_face_with_smiling_eyes:

                                          Louis-DT-WRL Offline
                                          Louis-DT-WRL Offline
                                          Louis-DT-WR
                                          wrote on last edited by
                                          #151

                                          @NINJA cheers 🙂

                                          Can anyone help find me an original wr200 or dt200wr luggage rack.

                                          I can't find it on the diagrams but many of them seem to have them from factory.

                                          Part number?

                                          Maybe only certain countries had them.

                                          alt text

                                          alt text

                                          NINJAN 1 Reply Last reply
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