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DT125R FORUM

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  4. My DT125 80s Yz style DT200 build one to watch!

My DT125 80s Yz style DT200 build one to watch!

Scheduled Pinned Locked Moved DTR
233 Posts 17 Posters 54.9k Views 3 Watching
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  • M Offline
    M Offline
    mhbikesnbits
    wrote on last edited by mhbikesnbits
    #16

    the bike is a runner it ran well but this doesn’t matter too much because I’ll putting a 200cc engine In replacement of the 125cc one anyway

    One of the the main Issues found when stripping the bike down is that it had be turned into a motor cross bike by the previous owner,which mean that it is missing a few vital parts that it needs to be road worthy for a MOT.

    But Shouldn't be too hard to source what I need.

    Another issue was the wiring loom had also been butchered which mean getting a new one to replace!

    Why people feel the need to butcher looms
    I don’t know!

    Other than that the bike just had general ware for a bike of this age

    I will replacing most of he components on the bike anyway to achieve a show room look.

    Few pictures to show the bike been stripped
    Ready for a good clean!

    94C06514-B8A9-404F-8FA4-5868ACDAF4C8.jpeg
    C0A0A4FF-B6B8-4889-BBEF-518BF4FB60F2.jpeg
    3AA6984F-5B85-4047-BBE9-66F7459D0ED4.jpeg
    300CFF66-4897-4922-96AA-D2389989DC66.jpeg
    48B968AF-6647-4774-A4B3-BE4817BBA63F.jpeg

    1 Reply Last reply
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    • M Offline
      M Offline
      mhbikesnbits
      wrote on last edited by mhbikesnbits
      #17

      Cleaning up the parts, I have access to a shot blaster and vapour/Vaqua blaster so this is what I used to clean up the parts and prep them for powder coat.

      Shot blasted some parts

      CBD2EF0E-B64D-471D-AAC1-C6A9A07FA6BD.jpeg

      Vaqua blasting the suspension arm

      AB28726C-575C-432F-872D-1B7597043016.jpeg
      F23E9340-7AE1-4D30-B293-649FF0ADFB9E.jpeg 18502B47-650F-41A1-A2A0-A83D7F4F322C.jpeg

      Rear Master cylinder Vaqua blasted

      B0AAF920-1D14-4446-AC23-D270015D9768.jpeg

      5CC32059-004F-4880-9584-F95005644712.jpeg

      Have more to clean so will post my progress accordingly.

      NINJAN 1 Reply Last reply
      4
      • M mhbikesnbits

        Cleaning up the parts, I have access to a shot blaster and vapour/Vaqua blaster so this is what I used to clean up the parts and prep them for powder coat.

        Shot blasted some parts

        CBD2EF0E-B64D-471D-AAC1-C6A9A07FA6BD.jpeg

        Vaqua blasting the suspension arm

        AB28726C-575C-432F-872D-1B7597043016.jpeg
        F23E9340-7AE1-4D30-B293-649FF0ADFB9E.jpeg 18502B47-650F-41A1-A2A0-A83D7F4F322C.jpeg

        Rear Master cylinder Vaqua blasted

        B0AAF920-1D14-4446-AC23-D270015D9768.jpeg

        5CC32059-004F-4880-9584-F95005644712.jpeg

        Have more to clean so will post my progress accordingly.

        NINJAN Offline
        NINJAN Offline
        NINJA
        wrote on last edited by
        #18

        @mhbikesnbits WOW nice job!!! :thumbs_up_medium-light_skin_tone:

        SEDUCED BY THE DARK SIDE!!!

        M 1 Reply Last reply
        0
        • CalumC Online
          CalumC Online
          Calum
          wrote on last edited by
          #19

          Very nice. Comes up a treat in the shot blaster!

          Always Originate, Never Pirate!

          M 1 Reply Last reply
          0
          • CalumC Calum

            Very nice. Comes up a treat in the shot blaster!

            M Offline
            M Offline
            mhbikesnbits
            wrote on last edited by
            #20

            @Calum yes such a good tool

            1 Reply Last reply
            0
            • NINJAN NINJA

              @mhbikesnbits WOW nice job!!! :thumbs_up_medium-light_skin_tone:

              M Offline
              M Offline
              mhbikesnbits
              wrote on last edited by
              #21

              @NINJA cheers bud

              1 Reply Last reply
              0
              • M Offline
                M Offline
                mhbikesnbits
                wrote on last edited by
                #22

                Will be replacing the wheel rims with gold anodised aluminium rims and orignal dt hubs so I took the tires off and cut spokes to save time as I plan to used stainless steel spokes anyway,

                7C48B88B-30FD-4B1C-999E-1FD045918943.jpeg

                FB02496F-1255-4591-BE81-4458255E688C.jpeg

                571B1B0C-7D9D-4A4B-B6F9-2E3270DFAB5B.jpeg

                02E97D7D-CFFD-408F-9DE8-9BAFC799A61A.jpeg

                Hubs to be Vaqua blasted to clean ready for the powder coating they will be going Matt black.

                DD6AD8BA-65E1-42F8-AF32-CF0EA55A1849.jpeg 27F43894-D9EF-4E38-B366-7CD1D725517A.jpeg
                BC12DD05-6FC2-4625-A1CC-A29AB15CDE73.jpeg
                E199F480-CF1F-45DA-A8FF-71DEBB321D42.jpeg

                1 Reply Last reply
                4
                • M Offline
                  M Offline
                  mhbikesnbits
                  wrote on last edited by
                  #23

                  Brake callipers cleaned up ready for powder coat, did these by Vaqua blasting them

                  0AF92F9D-CF78-41C1-B545-F735AD550F0A.jpeg 72EC3C81-3646-4E6D-A7F8-A7B5076C4FCB.jpeg

                  1 Reply Last reply
                  2
                  • M Offline
                    M Offline
                    mhbikesnbits
                    wrote on last edited by
                    #24
                    This post is deleted!
                    1 Reply Last reply
                    0
                    • M Offline
                      M Offline
                      mhbikesnbits
                      wrote on last edited by
                      #25

                      Speedo drive stripped cleaned and a new seal installed 45041D9D-A781-4628-AF48-5957E71E3B15.jpeg E1941F8F-3C9A-4C9B-99F6-F314D289FC02.jpeg 1E634D22-819E-400D-8E77-1CAE53DB99FA.jpeg ED69B90A-0914-48FD-B331-8E4BE9401BCF.jpeg

                      1 Reply Last reply
                      0
                      • NottsbikerN Offline
                        NottsbikerN Offline
                        Nottsbiker
                        wrote on last edited by
                        #26

                        Where are you in the UK? Not near Nottingham are you? 😉

                        M 1 Reply Last reply
                        0
                        • NottsbikerN Nottsbiker

                          Where are you in the UK? Not near Nottingham are you? 😉

                          M Offline
                          M Offline
                          mhbikesnbits
                          wrote on last edited by
                          #27

                          @Nottsbiker stoke bud why do you ask

                          NottsbikerN 1 Reply Last reply
                          0
                          • M Offline
                            M Offline
                            mhbikesnbits
                            wrote on last edited by
                            #28

                            Cleaned up some bits bolts and hardware to see what they will turn out like,

                            I Vaqua blasted them

                            some to paint/powder coat and others are to to get zinc plated will be replacing a lot with new ones too

                            EA1F096A-7374-46D4-8BF8-828030EC7D20.jpeg
                            4B14A30C-D631-49B8-9ED9-D064C73EE0D8.jpeg
                            E8A345D4-0E48-4C46-A410-CDDE8643A71A.jpeg

                            Most Of them turned out great
                            Zinc plating makes them look like new again

                            Deep pitting where rust and been and scratches in the bolts does show up tho

                            1 Reply Last reply
                            3
                            • M Offline
                              M Offline
                              mhbikesnbits
                              wrote on last edited by mhbikesnbits
                              #29

                              Got some parts ready to send the powder coaters, they’ve all been Vaqua blasted and shot blasted ready

                              1CD54DBE-CA7B-4638-99A6-
F9AFFBD4B3EA.jpeg

                              CalumC 1 Reply Last reply
                              1
                              • M mhbikesnbits

                                Got some parts ready to send the powder coaters, they’ve all been Vaqua blasted and shot blasted ready

                                1CD54DBE-CA7B-4638-99A6-
F9AFFBD4B3EA.jpeg

                                CalumC Online
                                CalumC Online
                                Calum
                                wrote on last edited by
                                #30

                                @mhbikesnbits said in My DT125 80s Yz style DT200 build one to watch!:

                                Vaqua

                                Wow, they've come up a treat.

                                Always Originate, Never Pirate!

                                M 1 Reply Last reply
                                1
                                • CalumC Calum

                                  @mhbikesnbits said in My DT125 80s Yz style DT200 build one to watch!:

                                  Vaqua

                                  Wow, they've come up a treat.

                                  M Offline
                                  M Offline
                                  mhbikesnbits
                                  wrote on last edited by
                                  #31

                                  @Calum cheers bud some look once powder coated too

                                  1 Reply Last reply
                                  0
                                  • M Offline
                                    M Offline
                                    mhbikesnbits
                                    wrote on last edited by mhbikesnbits
                                    #32

                                    720F0CE5-9425-4A7E-B324-30F6AF47CDE8.jpeg

                                    Forks are in good condition no rusting or pitting on the stanchions so a strip and a clean and add progressive fork springs to improve the front suspension and course new seals

                                    Tubes to be polished up to a chrome like finish

                                    1 Reply Last reply
                                    0
                                    • M Offline
                                      M Offline
                                      mhbikesnbits
                                      wrote on last edited by
                                      #33

                                      One project started and eying up my next for my little boy

                                      E7411098-BFAE-4AFC-ACF2-C34A65B86FE8.jpeg

                                      1 Reply Last reply
                                      1
                                      • M Offline
                                        M Offline
                                        mhbikesnbits
                                        wrote on last edited by mhbikesnbits
                                        #34

                                        A nice package has arrived for the Dt but what could it be :face_with_open_mouth:

                                        987C22CE-1CF5-4A3E-A3AB-1F18C4AE654F.jpeg
                                        23CFD83C-1C03-4E59-912F-5D099E155C38.jpeg

                                        It’s the dt 200 engine 3ET engine ready to overhaul and drop in the freshly powder coated frame.

                                        61A5C2A7-6BE0-4B54-9406-B6895C33123C.jpeg
                                        44E0D2CA-1D06-4109-AA3A-1655DB25B1C1.jpeg

                                        Will update the engine progress accordingly and plenty of pictures of stripping down.

                                        1 Reply Last reply
                                        0
                                        • CalumC Online
                                          CalumC Online
                                          Calum
                                          wrote on last edited by
                                          #35

                                          Nice engine.

                                          Not to rain on the parade, I think it's slightly inferior to the 3XP00 engine. But let us know how you get on.

                                          I think the ports are slightly different.

                                          Always Originate, Never Pirate!

                                          DartyD M 2 Replies Last reply
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