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  4. Yamaha DT 125R 1994 project

Yamaha DT 125R 1994 project

Scheduled Pinned Locked Moved DTR
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  • J jonne123

    Yeah... But it was like month after burnout. The engine has always made weird side noise. But it would really been sad if it happened during next summer. The bearing would failed. Also the needle bearing is totally worn and piston rings. Remember to clean your air filter!

    But now plans for the project:

    -Fix rust and paint some parts.

    -Clean aluminium parts.

    -Fix engine

    -Replace worn parts.

    -Sticker kit or wrap for plastic parts.

    -Possible some tuning parts.

    I´m open for suggestions!

    CalumC Offline
    CalumC Offline
    Calum
    wrote on last edited by
    #35

    @jonne123 Fix the engine is the first point of call. Find out why it failed as well.

    Always Originate, Never Pirate!

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    • J Offline
      J Offline
      jonne123
      wrote on last edited by
      #36

      I know that the crankshaft bearing failed. But there could be something else like a bearing.

      CalumC 1 Reply Last reply
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      • J jonne123

        I know that the crankshaft bearing failed. But there could be something else like a bearing.

        CalumC Offline
        CalumC Offline
        Calum
        wrote on last edited by
        #37

        @jonne123 Yes, but WHY did the crank bearing fail?

        There is no point in rebuilding it if you don't understand why it failed.

        Always Originate, Never Pirate!

        S 1 Reply Last reply
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        • CalumC Calum

          @jonne123 Yes, but WHY did the crank bearing fail?

          There is no point in rebuilding it if you don't understand why it failed.

          S Offline
          S Offline
          SpookDog
          wrote on last edited by SpookDog
          #38

          @Calum
          I’m guessing that the weird side noise was worn out main bearings 🙄 ...

          @jonne123
          I’d replace every bearing and seal in the engine, crank conrod as well, and if you’re gonna do that you might as well do the bore and piston rings @ least...

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          • J Offline
            J Offline
            jonne123
            wrote on last edited by
            #39

            Yeah the previous owner said it had engine rebuild but im guessing he meant top end because the engine bolts were so stuck and the engine was so dirty. Going to buy wössner piston and connecting rod. Good main bearings and seal.

            S 1 Reply Last reply
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            • J jonne123

              Yeah the previous owner said it had engine rebuild but im guessing he meant top end because the engine bolts were so stuck and the engine was so dirty. Going to buy wössner piston and connecting rod. Good main bearings and seal.

              S Offline
              S Offline
              SpookDog
              wrote on last edited by
              #40

              @jonne123
              Wossner and forged pistons are good, but you need to get the clearance right to allow for expansion. I understand buying the best you can, but is it really necessary? If you’re rolling in ca$h ignore me! 🙂 Just don’t fall into the trap of thinking expensive is best...

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              • J Offline
                J Offline
                jonne123
                wrote on last edited by
                #41

                The cylinder is going to shop. And price isnt that bad and prox quality has sometimes up and downs. And i suppose they are better because they are made with strong material and theyre forged. The ktm guys here use wössner pistons. And i know that i need to let the engine warm really well and also idle after ride.

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                • J Offline
                  J Offline
                  jonne123
                  wrote on last edited by
                  #42

                  So the crankshaft bearing missed half of the needles. Also the main bearings had slack. So the engine wasnt rebuild recently as the owner said.

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                  • CalumC Offline
                    CalumC Offline
                    Calum
                    wrote on last edited by
                    #43

                    The big end bearing you mean?

                    People probably overlook that as it's not something you can easily do at home as the crank needs balancing afterwards!

                    Pity. The Yamaha Con Rod kids don't come with the shaft either, so if you've nackered up the eye then you'd be looking at getting another crank.

                    Was it salvageable do you know?

                    Always Originate, Never Pirate!

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                    • J Offline
                      J Offline
                      jonne123
                      wrote on last edited by
                      #44

                      I will buy connecting rod kit had bring them to local machine shop. They will put it together and balance.

                      CalumC 1 Reply Last reply
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                      • J jonne123

                        I will buy connecting rod kit had bring them to local machine shop. They will put it together and balance.

                        CalumC Offline
                        CalumC Offline
                        Calum
                        wrote on last edited by
                        #45

                        @jonne123 What about the crank pin?

                        Always Originate, Never Pirate!

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                        • J Offline
                          J Offline
                          jonne123
                          wrote on last edited by
                          #46

                          https://www.moto-hame.fi/kiertokanki-yamaha-dt125rrex-tzr125-wssner-p-11810.html

                          CalumC 1 Reply Last reply
                          1
                          • J jonne123

                            https://www.moto-hame.fi/kiertokanki-yamaha-dt125rrex-tzr125-wssner-p-11810.html

                            CalumC Offline
                            CalumC Offline
                            Calum
                            wrote on last edited by
                            #47

                            @jonne123 Spot on!

                            There was some concerns a while back with Wossner rods being made in China.

                            But I've ran a few of them and not had any dramas.

                            Always Originate, Never Pirate!

                            1 Reply Last reply
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                            • J Offline
                              J Offline
                              jonne123
                              wrote on last edited by
                              #48

                              I figured if im going to rebuild the engine that i just put quality parts.

                              1 Reply Last reply
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