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DT125R FORUM

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  4. Temp gauge

Temp gauge

Scheduled Pinned Locked Moved Engine
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  • CalumC Calum

    @spookdog IIRC it's below the red. I thought of that as I was reading your post, then you reaffirmed this for me when you said at the end.

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    SpookDog
    wrote on last edited by
    #3

    @calum

    Yeah, I kinda thought green is good, red is dead 😜 but I would like to know the normal operating position, seeing as mine is changed. That worries me 🤨
    I should add that the engine is not hot, not blown the coolant out the radiator and generally sweet as feck!...

    CalumC 1 Reply Last reply
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    • S SpookDog

      @calum

      Yeah, I kinda thought green is good, red is dead 😜 but I would like to know the normal operating position, seeing as mine is changed. That worries me 🤨
      I should add that the engine is not hot, not blown the coolant out the radiator and generally sweet as feck!...

      CalumC Offline
      CalumC Offline
      Calum
      wrote on last edited by
      #4

      @SpookDog Well, I finally spent a bit of time on this, got one of those cheap knock off radiator caps with the temperature sensor in it. Also removed the thermostat and checked its operation.

      The thermostat did open on boil, but I trial ran it without.

      Both the temperature sensor (Vapor Trail) and the radiator cap now read within what I'd expect (60 degrees centigrade) by removing the thermostat.

      That is much more like what I'd expect, so either the thermostat is faulty or they generally run hot. Fine when it was standard, but with it being tuned I do prefer it running at 60. It was previously running at 110 degrees.

      Always Originate, Never Pirate!

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      • CalumC Calum

        @SpookDog Well, I finally spent a bit of time on this, got one of those cheap knock off radiator caps with the temperature sensor in it. Also removed the thermostat and checked its operation.

        The thermostat did open on boil, but I trial ran it without.

        Both the temperature sensor (Vapor Trail) and the radiator cap now read within what I'd expect (60 degrees centigrade) by removing the thermostat.

        That is much more like what I'd expect, so either the thermostat is faulty or they generally run hot. Fine when it was standard, but with it being tuned I do prefer it running at 60. It was previously running at 110 degrees.

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        SpookDog
        wrote on last edited by
        #5

        @Calum

        As close to 100c, without boiling, is the sweet spot AFAIK (I seem to remember doing a search) The reason the rad is pressurised is to raise the boiling temp. Same with the coolant rather than straight distilled water...
        I think that 60 might be too low...

        CalumC 1 Reply Last reply
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        • S SpookDog

          @Calum

          As close to 100c, without boiling, is the sweet spot AFAIK (I seem to remember doing a search) The reason the rad is pressurised is to raise the boiling temp. Same with the coolant rather than straight distilled water...
          I think that 60 might be too low...

          CalumC Offline
          CalumC Offline
          Calum
          wrote on last edited by
          #6

          @SpookDog Sure, pv=Nrt (Aka Ideal Gas Law). The higher the pressure, the higher the boiling point.

          The general consensus for racing two strokes is ~60 mark.

          https://www.rzrd500.com/phpBB3/viewtopic.php?t=5029

          https://www.thumpertalk.com/forums/topic/437016-2-stroke-recommended-operating-temp/

          https://www.cycleforums.com/threads/ideal-coolant-water-temp-for-a-two-stroke-polini.98344/

          First few Google searches.

          Always Originate, Never Pirate!

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            SpookDog
            wrote on last edited by
            #7

            @Calum

            Sorry been busy with Bad Dog Days...
            Makes me wonder why the thermostat opens at just below 100deg though, no?
            Are racing thermostats different? (60deg?)
            I don’t know, I’m no expert. This is the first 2/ I’ve had that’s watercooled . That’s why I’m so wary of it..

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            • CalumC Offline
              CalumC Offline
              Calum
              wrote on last edited by
              #8

              @spookdog I am not sold on 100 degrees to be a good riding temperature, as I say, RS operates at 60 with the thermostat. I've been using my DT a fair bit more now, more now than in the last 5 years. And it's now holding a solid 60 degrees once warm. Going to 70 degrees when idling. So I'm happy with that result.

              Be interesting to see how it operates in the summer.

              Always Originate, Never Pirate!

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              • CalumC Calum

                @spookdog I am not sold on 100 degrees to be a good riding temperature, as I say, RS operates at 60 with the thermostat. I've been using my DT a fair bit more now, more now than in the last 5 years. And it's now holding a solid 60 degrees once warm. Going to 70 degrees when idling. So I'm happy with that result.

                Be interesting to see how it operates in the summer.

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                SpookDog
                wrote on last edited by
                #9

                @Calum

                Just found in the Haynes manual that the thermostat should start to open at 63 ~ 67degC and should be fully open (7mm) at 80degC
                So you’re right 100degC is too hot. I still wouldn’t run without a thermostat myself, specially on 200 rads’! Have you advanced your ignition much?

                On a lighter note, don’t listen to me! I’ve managed to blow my head gasket a~fucking~gain!! I don’t have much luck with Athena gaskets 😟
                I didn’t catch it early enough to miss out on a partial heat seazure because of my squirrely temp gauge. Also the expansion bottle didn’t overflow like it has before...

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                • CalumC Offline
                  CalumC Offline
                  Calum
                  wrote on last edited by
                  #10

                  @spookdog something is not right here. I think you have an underlying issue like cracked cylinder or something. You shouldn't be having thjs much trouble with head gaskets!

                  Always Originate, Never Pirate!

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                  • CalumC Calum

                    @spookdog something is not right here. I think you have an underlying issue like cracked cylinder or something. You shouldn't be having thjs much trouble with head gaskets!

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                    SpookDog
                    wrote on last edited by
                    #11

                    @Calum

                    I kno, thing is this barrel & head are different from the ones I had all the troubles with last year...

                    Even weirder, I’ve topped up the radiator and it hasn’t lost coolant again! I have been keeping the revs low until I can do some exploratory surgery on the top end. I’m wondering if it’s a pinhole in a pipe maybe? Combined heat & pressure/revs

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                    • S SpookDog

                      @Calum

                      I kno, thing is this barrel & head are different from the ones I had all the troubles with last year...

                      Even weirder, I’ve topped up the radiator and it hasn’t lost coolant again! I have been keeping the revs low until I can do some exploratory surgery on the top end. I’m wondering if it’s a pinhole in a pipe maybe? Combined heat & pressure/revs

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                      DTR+NSR
                      wrote on last edited by
                      #12

                      @SpookDog or it could just be mixture related........?

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                      • D DTR+NSR

                        @SpookDog or it could just be mixture related........?

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                        SpookDog
                        wrote on last edited by
                        #13

                        @DTR-NSR

                        Always been changeable and problematic but good solid light tan plug all through the range ATM

                        CalumC S 2 Replies Last reply
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                        • S SpookDog

                          @DTR-NSR

                          Always been changeable and problematic but good solid light tan plug all through the range ATM

                          CalumC Offline
                          CalumC Offline
                          Calum
                          wrote on last edited by
                          #14

                          @SpookDog remove the thermostat 🤣

                          Always Originate, Never Pirate!

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                          • S SpookDog

                            @DTR-NSR

                            Always been changeable and problematic but good solid light tan plug all through the range ATM

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                            SpookDog
                            wrote on last edited by
                            #15

                            Can anyone with a multi metre please help me? I need to have someone measure the voltage coming out of the temperature sender wire, to see if it’s 12volts. Just put the red probe to the wire and earth the black...

                            I only have 3.8 volts and I’m sure it’s not right. Probably a problem with the gauge wiring, but I need to know if it should be 12 volt before I can remedy any faults...
                            Cheers peeps!

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                            • S SpookDog

                              Can anyone with a multi metre please help me? I need to have someone measure the voltage coming out of the temperature sender wire, to see if it’s 12volts. Just put the red probe to the wire and earth the black...

                              I only have 3.8 volts and I’m sure it’s not right. Probably a problem with the gauge wiring, but I need to know if it should be 12 volt before I can remedy any faults...
                              Cheers peeps!

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                              SpookDog
                              wrote on last edited by
                              #16

                              @SpookDog

                              Please, if anyone can do this it’ll be a big help! Just turn on the ignition. don’t need to be running and check the voltage...

                              CalumC 1 Reply Last reply
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                              • S SpookDog

                                @SpookDog

                                Please, if anyone can do this it’ll be a big help! Just turn on the ignition. don’t need to be running and check the voltage...

                                CalumC Offline
                                CalumC Offline
                                Calum
                                wrote on last edited by
                                #17

                                @SpookDog I would but I don't run stock clocks and therefore my sender is completely different.

                                I thought it ran off impedence though.

                                Always Originate, Never Pirate!

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                                • CalumC Calum

                                  @SpookDog I would but I don't run stock clocks and therefore my sender is completely different.

                                  I thought it ran off impedence though.

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                                  SpookDog
                                  wrote on last edited by
                                  #18

                                  @Calum

                                  Yeah, the current passes through the gauge to the temp sender, which is basically a variable resistor that is changed by heat. The hotter it gets the less resistance there is and the temp gauge needle goes up...

                                  It’s ok now anyways. I took apart the Rev counter unit to get at the gauge and found out that there are two resistors in the circuit. So I think the voltage is right. Now all I gotta do is get a thermometer to set up the circuit in a bowl of 80degC water. That should be where it hits red on the gauge according to my thinking 🤪 it means that the thermostat is wide open but the coolant temp isn’t being dumped by the radiator. After that comes meltdown...
                                  I’m hoping I can change the needle position by changing the resistor/s on the gauge to properly reflect temp. At the moment normal running temp is 5mm above the C lowest position. Which is not very helpful...

                                  1 Reply Last reply
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                                  • D DTR+NSR

                                    @SpookDog or it could just be mixture related........?

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                                    SpookDog
                                    wrote on last edited by SpookDog
                                    #19

                                    @DTR-NSR

                                    Old thread alert! 🤪

                                    Yep, turns out I was running lean as a whippet. 17.5 pilot, 210 main and needle on the 2nd groove. Whereas the correct jetting for my carb is 25 pilot, 240 main and 4th groove from top!...

                                    I live and learn at my own pace it seems

                                    I never thought that jetting could be ‘year of carb’ specific. I thought all tm28mm flatslides were the same ‘body’ and the jetting was different because of the barrel porting in different years/iterations. Never really thought about different, say, powerjet jet sizes which are cast into the body, not a brass screw threaded jet. Or the starter jet? Or air jet? I always tried to jet it to the year of the bike!!

                                    Mind you none of my problems should affect anyone who’s bike is righteous, not a mishmash of bits and blobs! 🥴

                                    markus.wM 1 Reply Last reply
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                                    • S SpookDog

                                      @DTR-NSR

                                      Old thread alert! 🤪

                                      Yep, turns out I was running lean as a whippet. 17.5 pilot, 210 main and needle on the 2nd groove. Whereas the correct jetting for my carb is 25 pilot, 240 main and 4th groove from top!...

                                      I live and learn at my own pace it seems

                                      I never thought that jetting could be ‘year of carb’ specific. I thought all tm28mm flatslides were the same ‘body’ and the jetting was different because of the barrel porting in different years/iterations. Never really thought about different, say, powerjet jet sizes which are cast into the body, not a brass screw threaded jet. Or the starter jet? Or air jet? I always tried to jet it to the year of the bike!!

                                      Mind you none of my problems should affect anyone who’s bike is righteous, not a mishmash of bits and blobs! 🥴

                                      markus.wM Offline
                                      markus.wM Offline
                                      markus.w
                                      wrote on last edited by
                                      #20

                                      @SpookDog that's interesting. So what you're saying then is though my bike is 240 main jet as standard, if I bought an older carb which had 210 in it I would have to keep the 210 in it? I honestly thought as you did, that the change of jetting was down to porting, exhaust restriction or even different ypvs timing and certainly not different carb internals.

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                                      • markus.wM markus.w

                                        @SpookDog that's interesting. So what you're saying then is though my bike is 240 main jet as standard, if I bought an older carb which had 210 in it I would have to keep the 210 in it? I honestly thought as you did, that the change of jetting was down to porting, exhaust restriction or even different ypvs timing and certainly not different carb internals.

                                        S Offline
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                                        SpookDog
                                        wrote on last edited by SpookDog
                                        #21

                                        @markus-w

                                        That’s what I think. Just from my experience with my bike (1988 with a 3mb barrel)

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