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DT125R FORUM

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  4. DT200R Build

DT200R Build

Scheduled Pinned Locked Moved DTR
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  • CalumC Online
    CalumC Online
    Calum
    wrote on last edited by
    #2

    Fabulous. That endurance blue is my favourite.

    Bike is looking grand. The 125 was decent too!

    Always Originate, Never Pirate!

    1 Reply Last reply
    0
    • ChallengerC Offline
      ChallengerC Offline
      Challenger
      wrote on last edited by Challenger
      #3

      Bike is almost finished.
      Chosen to go with the 3ET engine instead of 3XP.
      Still waiting for some new jets to set the carb the best way I can.
      Other than that I need to change the clutch plates as I chose some cheap stuff and its just not holding on with the 200cc 😛
      alt text

      alt text

      alt text

      alt text

      alt text

      Rev video
      Not perfect yet
      More info will follow.

      M 1 Reply Last reply
      0
      • ChallengerC Challenger

        Bike is almost finished.
        Chosen to go with the 3ET engine instead of 3XP.
        Still waiting for some new jets to set the carb the best way I can.
        Other than that I need to change the clutch plates as I chose some cheap stuff and its just not holding on with the 200cc 😛
        alt text

        alt text

        alt text

        alt text

        alt text

        Rev video
        Not perfect yet
        More info will follow.

        M Offline
        M Offline
        mhbikesnbits
        wrote on last edited by mhbikesnbits
        #4

        @Challenger looking great can’t wait get my Dt200 engine up and running
        , you don’t mind me asking do you but have you got a link to the exhaust you’ve got

        ChallengerC 1 Reply Last reply
        0
        • M mhbikesnbits

          @Challenger looking great can’t wait get my Dt200 engine up and running
          , you don’t mind me asking do you but have you got a link to the exhaust you’ve got

          ChallengerC Offline
          ChallengerC Offline
          Challenger
          wrote on last edited by
          #5

          @mhbikesnbits Its FMF pipe made for WR200. Needs some small mods to fit DT200R but works great.

          M 1 Reply Last reply
          0
          • ChallengerC Challenger

            @mhbikesnbits Its FMF pipe made for WR200. Needs some small mods to fit DT200R but works great.

            M Offline
            M Offline
            mhbikesnbits
            wrote on last edited by
            #6

            @Challenger thanks for that, will need to invest in one when I get round to it

            ChallengerC 1 Reply Last reply
            0
            • M mhbikesnbits

              @Challenger thanks for that, will need to invest in one when I get round to it

              ChallengerC Offline
              ChallengerC Offline
              Challenger
              wrote on last edited by
              #7

              @mhbikesnbits Heres some info on the installation I found on the internet. Did some things different but generally its good info.
              alt text

              markus.wM M 2 Replies Last reply
              1
              • ChallengerC Challenger

                @mhbikesnbits Heres some info on the installation I found on the internet. Did some things different but generally its good info.
                alt text

                markus.wM Offline
                markus.wM Offline
                markus.w
                wrote on last edited by
                #8

                @Challenger that's a good bit of information right there. I did think about fitting that exhaust to my bike before but wasn't entirely sure that it would fit. It's a dt125r with the Athena 170 bore kit fitted so figured the 200 exhaust may be better for it. Since we now know that it fits the 200 (albeit with a bit of heating and hammering) I presume it will also fit mine. Do you know if I'm correct in thinking that the external dimensions of the top ends on the 125/200 are near identical?

                MadGyverM 1 Reply Last reply
                0
                • ChallengerC Challenger

                  @mhbikesnbits Heres some info on the installation I found on the internet. Did some things different but generally its good info.
                  alt text

                  M Offline
                  M Offline
                  mhbikesnbits
                  wrote on last edited by
                  #9

                  @Challenger thanks pal much appreciated will be a big help

                  1 Reply Last reply
                  0
                  • markus.wM markus.w

                    @Challenger that's a good bit of information right there. I did think about fitting that exhaust to my bike before but wasn't entirely sure that it would fit. It's a dt125r with the Athena 170 bore kit fitted so figured the 200 exhaust may be better for it. Since we now know that it fits the 200 (albeit with a bit of heating and hammering) I presume it will also fit mine. Do you know if I'm correct in thinking that the external dimensions of the top ends on the 125/200 are near identical?

                    MadGyverM Offline
                    MadGyverM Offline
                    MadGyver
                    wrote on last edited by MadGyver
                    #10

                    @markus-w said in DT200R Build:

                    @Challenger that's a good bit of information right there. I did think about fitting that exhaust to my bike before but wasn't entirely sure that it would fit. It's a dt125r with the Athena 170 bore kit fitted so figured the 200 exhaust may be better for it. Since we now know that it fits the 200 (albeit with a bit of heating and hammering) I presume it will also fit mine. Do you know if I'm correct in thinking that the external dimensions of the top ends on the 125/200 are near identical?

                    The exhaust on the 125 is 32mm diameter and on the 200 is 37 it won't work well with that pipe,you will have a big step for the return pressure wave that pushes back the mixture at the exhaust port.The 170 has 32mm exhaust also like the 125.

                    I need my tools and a pile of junk.....

                    markus.wM 1 Reply Last reply
                    1
                    • MadGyverM MadGyver

                      @markus-w said in DT200R Build:

                      @Challenger that's a good bit of information right there. I did think about fitting that exhaust to my bike before but wasn't entirely sure that it would fit. It's a dt125r with the Athena 170 bore kit fitted so figured the 200 exhaust may be better for it. Since we now know that it fits the 200 (albeit with a bit of heating and hammering) I presume it will also fit mine. Do you know if I'm correct in thinking that the external dimensions of the top ends on the 125/200 are near identical?

                      The exhaust on the 125 is 32mm diameter and on the 200 is 37 it won't work well with that pipe,you will have a big step for the return pressure wave that pushes back the mixture at the exhaust port.The 170 has 32mm exhaust also like the 125.

                      markus.wM Offline
                      markus.wM Offline
                      markus.w
                      wrote on last edited by
                      #11

                      @MadGyver ah right ok. Thank you.

                      ChallengerC 1 Reply Last reply
                      1
                      • markus.wM markus.w

                        @MadGyver ah right ok. Thank you.

                        ChallengerC Offline
                        ChallengerC Offline
                        Challenger
                        wrote on last edited by
                        #12

                        @markus-w The athena 170cc is a great upgrade for the 125cc engine. But I wouldn't go with the 200cc pipe on it. I had that kit with athena complete exhaust system and it worked really great. But when I installed that exhaus on a DT200R it sucked. After every gear change there was a drop in power and had to wait for the engine to get to higher revs for some more power.
                        So even tho the 170cc uses the 200cc piston size, the stroke stays the same, and I think you should use the 125cc pipes for your setup. (again, in my opinion athena pipe is the best one for the dtr)
                        https://youtu.be/u1kb5bMY3KQ
                        Here's the vid of the 170cc setup I had back in the day, crashed the bike later on and it went for parts. But it was running really good with the top end and exhaust from the same manufacturer. And it didnt even have the power valve plugged in.
                        Generally athena pipe for dt125/170 is very similar to fmf pipe for wr200 when it comes to power delivery. It doesnt make your bike top-end-of-revs-only like the giannelli pipe does. Its more of a mid-tier revs concentred pipe. While the oem pipes for both of the bikes are concentred more on the low-tier of revs. Its more visible especially in the wr200, but you get the idea.

                        1 Reply Last reply
                        2
                        • ChallengerC Offline
                          ChallengerC Offline
                          Challenger
                          wrote on last edited by
                          #13

                          Here's how it looks on SM wheels. I dont ride a lot on this bike, as I prefer off-roading, but its nice to have a garage queen like this:

                          alt text

                          alt text

                          CalumC S 2 Replies Last reply
                          3
                          • ChallengerC Challenger

                            Here's how it looks on SM wheels. I dont ride a lot on this bike, as I prefer off-roading, but its nice to have a garage queen like this:

                            alt text

                            alt text

                            CalumC Online
                            CalumC Online
                            Calum
                            wrote on last edited by
                            #14

                            @Challenger Such a lovely colour scheme. Wheels look mega too!

                            Always Originate, Never Pirate!

                            1 Reply Last reply
                            1
                            • R Offline
                              R Offline
                              rraleks
                              wrote on last edited by
                              #15

                              Nice bike mate!

                              1 Reply Last reply
                              0
                              • ChallengerC Challenger

                                Here's how it looks on SM wheels. I dont ride a lot on this bike, as I prefer off-roading, but its nice to have a garage queen like this:

                                alt text

                                alt text

                                S Offline
                                S Offline
                                SpookDog
                                wrote on last edited by
                                #16

                                @Challenger

                                Think it looks better with the blue seat 👍

                                markus.wM 1 Reply Last reply
                                0
                                • S SpookDog

                                  @Challenger

                                  Think it looks better with the blue seat 👍

                                  markus.wM Offline
                                  markus.wM Offline
                                  markus.w
                                  wrote on last edited by
                                  #17

                                  @SpookDog yes I notice yours has a yellow seat. I actually think the yellow looks good but I'm sure all the endurance blue DT's, 125 and 200 had blue seat originally.

                                  ChallengerC S 2 Replies Last reply
                                  0
                                  • markus.wM markus.w

                                    @SpookDog yes I notice yours has a yellow seat. I actually think the yellow looks good but I'm sure all the endurance blue DT's, 125 and 200 had blue seat originally.

                                    ChallengerC Offline
                                    ChallengerC Offline
                                    Challenger
                                    wrote on last edited by
                                    #18

                                    @markus-w Yes, they had a blue seat originally. It suits the frame colour I chose, but the frame plastic covers I used from YZ400F are a different kind of blue so it stands out a bit now. Originally 200's had white frame, but I didnt like that much.

                                    1 Reply Last reply
                                    1
                                    • markus.wM markus.w

                                      @SpookDog yes I notice yours has a yellow seat. I actually think the yellow looks good but I'm sure all the endurance blue DT's, 125 and 200 had blue seat originally.

                                      S Offline
                                      S Offline
                                      SpookDog
                                      wrote on last edited by
                                      #19

                                      @markus-w

                                      What colour/s bike did the yellow seat originate from?...

                                      markus.wM 1 Reply Last reply
                                      0
                                      • S SpookDog

                                        @markus-w

                                        What colour/s bike did the yellow seat originate from?...

                                        markus.wM Offline
                                        markus.wM Offline
                                        markus.w
                                        wrote on last edited by
                                        #20

                                        @SpookDog I know Yamaha made a tdr250 black with yellow seat but I don't believe they ever used a yellow seat on a DT. I'd say it's an aftermarket reproduction.

                                        S 1 Reply Last reply
                                        0
                                        • markus.wM markus.w

                                          @SpookDog I know Yamaha made a tdr250 black with yellow seat but I don't believe they ever used a yellow seat on a DT. I'd say it's an aftermarket reproduction.

                                          S Offline
                                          S Offline
                                          SpookDog
                                          wrote on last edited by
                                          #21

                                          @markus-w

                                          You’re probably right. The vinyl does feel thin and soft...

                                          I do like the idea of a black with yellow accents Dtr. A bit like a wasp...

                                          markus.wM 1 Reply Last reply
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