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DT125R FORUM

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  4. DT200R Build

DT200R Build

Scheduled Pinned Locked Moved DTR
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  • ChallengerC Offline
    ChallengerC Offline
    Challenger
    wrote on last edited by Challenger
    #3

    Bike is almost finished.
    Chosen to go with the 3ET engine instead of 3XP.
    Still waiting for some new jets to set the carb the best way I can.
    Other than that I need to change the clutch plates as I chose some cheap stuff and its just not holding on with the 200cc 😛
    alt text

    alt text

    alt text

    alt text

    alt text

    Rev video
    Not perfect yet
    More info will follow.

    M 1 Reply Last reply
    0
    • ChallengerC Challenger

      Bike is almost finished.
      Chosen to go with the 3ET engine instead of 3XP.
      Still waiting for some new jets to set the carb the best way I can.
      Other than that I need to change the clutch plates as I chose some cheap stuff and its just not holding on with the 200cc 😛
      alt text

      alt text

      alt text

      alt text

      alt text

      Rev video
      Not perfect yet
      More info will follow.

      M Offline
      M Offline
      mhbikesnbits
      wrote on last edited by mhbikesnbits
      #4

      @Challenger looking great can’t wait get my Dt200 engine up and running
      , you don’t mind me asking do you but have you got a link to the exhaust you’ve got

      ChallengerC 1 Reply Last reply
      0
      • M mhbikesnbits

        @Challenger looking great can’t wait get my Dt200 engine up and running
        , you don’t mind me asking do you but have you got a link to the exhaust you’ve got

        ChallengerC Offline
        ChallengerC Offline
        Challenger
        wrote on last edited by
        #5

        @mhbikesnbits Its FMF pipe made for WR200. Needs some small mods to fit DT200R but works great.

        M 1 Reply Last reply
        0
        • ChallengerC Challenger

          @mhbikesnbits Its FMF pipe made for WR200. Needs some small mods to fit DT200R but works great.

          M Offline
          M Offline
          mhbikesnbits
          wrote on last edited by
          #6

          @Challenger thanks for that, will need to invest in one when I get round to it

          ChallengerC 1 Reply Last reply
          0
          • M mhbikesnbits

            @Challenger thanks for that, will need to invest in one when I get round to it

            ChallengerC Offline
            ChallengerC Offline
            Challenger
            wrote on last edited by
            #7

            @mhbikesnbits Heres some info on the installation I found on the internet. Did some things different but generally its good info.
            alt text

            markus.wM M 2 Replies Last reply
            1
            • ChallengerC Challenger

              @mhbikesnbits Heres some info on the installation I found on the internet. Did some things different but generally its good info.
              alt text

              markus.wM Offline
              markus.wM Offline
              markus.w
              wrote on last edited by
              #8

              @Challenger that's a good bit of information right there. I did think about fitting that exhaust to my bike before but wasn't entirely sure that it would fit. It's a dt125r with the Athena 170 bore kit fitted so figured the 200 exhaust may be better for it. Since we now know that it fits the 200 (albeit with a bit of heating and hammering) I presume it will also fit mine. Do you know if I'm correct in thinking that the external dimensions of the top ends on the 125/200 are near identical?

              MadGyverM 1 Reply Last reply
              0
              • ChallengerC Challenger

                @mhbikesnbits Heres some info on the installation I found on the internet. Did some things different but generally its good info.
                alt text

                M Offline
                M Offline
                mhbikesnbits
                wrote on last edited by
                #9

                @Challenger thanks pal much appreciated will be a big help

                1 Reply Last reply
                0
                • markus.wM markus.w

                  @Challenger that's a good bit of information right there. I did think about fitting that exhaust to my bike before but wasn't entirely sure that it would fit. It's a dt125r with the Athena 170 bore kit fitted so figured the 200 exhaust may be better for it. Since we now know that it fits the 200 (albeit with a bit of heating and hammering) I presume it will also fit mine. Do you know if I'm correct in thinking that the external dimensions of the top ends on the 125/200 are near identical?

                  MadGyverM Offline
                  MadGyverM Offline
                  MadGyver
                  wrote on last edited by MadGyver
                  #10

                  @markus-w said in DT200R Build:

                  @Challenger that's a good bit of information right there. I did think about fitting that exhaust to my bike before but wasn't entirely sure that it would fit. It's a dt125r with the Athena 170 bore kit fitted so figured the 200 exhaust may be better for it. Since we now know that it fits the 200 (albeit with a bit of heating and hammering) I presume it will also fit mine. Do you know if I'm correct in thinking that the external dimensions of the top ends on the 125/200 are near identical?

                  The exhaust on the 125 is 32mm diameter and on the 200 is 37 it won't work well with that pipe,you will have a big step for the return pressure wave that pushes back the mixture at the exhaust port.The 170 has 32mm exhaust also like the 125.

                  I need my tools and a pile of junk.....

                  markus.wM 1 Reply Last reply
                  1
                  • MadGyverM MadGyver

                    @markus-w said in DT200R Build:

                    @Challenger that's a good bit of information right there. I did think about fitting that exhaust to my bike before but wasn't entirely sure that it would fit. It's a dt125r with the Athena 170 bore kit fitted so figured the 200 exhaust may be better for it. Since we now know that it fits the 200 (albeit with a bit of heating and hammering) I presume it will also fit mine. Do you know if I'm correct in thinking that the external dimensions of the top ends on the 125/200 are near identical?

                    The exhaust on the 125 is 32mm diameter and on the 200 is 37 it won't work well with that pipe,you will have a big step for the return pressure wave that pushes back the mixture at the exhaust port.The 170 has 32mm exhaust also like the 125.

                    markus.wM Offline
                    markus.wM Offline
                    markus.w
                    wrote on last edited by
                    #11

                    @MadGyver ah right ok. Thank you.

                    ChallengerC 1 Reply Last reply
                    1
                    • markus.wM markus.w

                      @MadGyver ah right ok. Thank you.

                      ChallengerC Offline
                      ChallengerC Offline
                      Challenger
                      wrote on last edited by
                      #12

                      @markus-w The athena 170cc is a great upgrade for the 125cc engine. But I wouldn't go with the 200cc pipe on it. I had that kit with athena complete exhaust system and it worked really great. But when I installed that exhaus on a DT200R it sucked. After every gear change there was a drop in power and had to wait for the engine to get to higher revs for some more power.
                      So even tho the 170cc uses the 200cc piston size, the stroke stays the same, and I think you should use the 125cc pipes for your setup. (again, in my opinion athena pipe is the best one for the dtr)
                      https://youtu.be/u1kb5bMY3KQ
                      Here's the vid of the 170cc setup I had back in the day, crashed the bike later on and it went for parts. But it was running really good with the top end and exhaust from the same manufacturer. And it didnt even have the power valve plugged in.
                      Generally athena pipe for dt125/170 is very similar to fmf pipe for wr200 when it comes to power delivery. It doesnt make your bike top-end-of-revs-only like the giannelli pipe does. Its more of a mid-tier revs concentred pipe. While the oem pipes for both of the bikes are concentred more on the low-tier of revs. Its more visible especially in the wr200, but you get the idea.

                      1 Reply Last reply
                      2
                      • ChallengerC Offline
                        ChallengerC Offline
                        Challenger
                        wrote on last edited by
                        #13

                        Here's how it looks on SM wheels. I dont ride a lot on this bike, as I prefer off-roading, but its nice to have a garage queen like this:

                        alt text

                        alt text

                        CalumC S 2 Replies Last reply
                        3
                        • ChallengerC Challenger

                          Here's how it looks on SM wheels. I dont ride a lot on this bike, as I prefer off-roading, but its nice to have a garage queen like this:

                          alt text

                          alt text

                          CalumC Offline
                          CalumC Offline
                          Calum
                          wrote on last edited by
                          #14

                          @Challenger Such a lovely colour scheme. Wheels look mega too!

                          Always Originate, Never Pirate!

                          1 Reply Last reply
                          1
                          • R Offline
                            R Offline
                            rraleks
                            wrote on last edited by
                            #15

                            Nice bike mate!

                            1 Reply Last reply
                            0
                            • ChallengerC Challenger

                              Here's how it looks on SM wheels. I dont ride a lot on this bike, as I prefer off-roading, but its nice to have a garage queen like this:

                              alt text

                              alt text

                              S Offline
                              S Offline
                              SpookDog
                              wrote on last edited by
                              #16

                              @Challenger

                              Think it looks better with the blue seat 👍

                              markus.wM 1 Reply Last reply
                              0
                              • S SpookDog

                                @Challenger

                                Think it looks better with the blue seat 👍

                                markus.wM Offline
                                markus.wM Offline
                                markus.w
                                wrote on last edited by
                                #17

                                @SpookDog yes I notice yours has a yellow seat. I actually think the yellow looks good but I'm sure all the endurance blue DT's, 125 and 200 had blue seat originally.

                                ChallengerC S 2 Replies Last reply
                                0
                                • markus.wM markus.w

                                  @SpookDog yes I notice yours has a yellow seat. I actually think the yellow looks good but I'm sure all the endurance blue DT's, 125 and 200 had blue seat originally.

                                  ChallengerC Offline
                                  ChallengerC Offline
                                  Challenger
                                  wrote on last edited by
                                  #18

                                  @markus-w Yes, they had a blue seat originally. It suits the frame colour I chose, but the frame plastic covers I used from YZ400F are a different kind of blue so it stands out a bit now. Originally 200's had white frame, but I didnt like that much.

                                  1 Reply Last reply
                                  1
                                  • markus.wM markus.w

                                    @SpookDog yes I notice yours has a yellow seat. I actually think the yellow looks good but I'm sure all the endurance blue DT's, 125 and 200 had blue seat originally.

                                    S Offline
                                    S Offline
                                    SpookDog
                                    wrote on last edited by
                                    #19

                                    @markus-w

                                    What colour/s bike did the yellow seat originate from?...

                                    markus.wM 1 Reply Last reply
                                    0
                                    • S SpookDog

                                      @markus-w

                                      What colour/s bike did the yellow seat originate from?...

                                      markus.wM Offline
                                      markus.wM Offline
                                      markus.w
                                      wrote on last edited by
                                      #20

                                      @SpookDog I know Yamaha made a tdr250 black with yellow seat but I don't believe they ever used a yellow seat on a DT. I'd say it's an aftermarket reproduction.

                                      S 1 Reply Last reply
                                      0
                                      • markus.wM markus.w

                                        @SpookDog I know Yamaha made a tdr250 black with yellow seat but I don't believe they ever used a yellow seat on a DT. I'd say it's an aftermarket reproduction.

                                        S Offline
                                        S Offline
                                        SpookDog
                                        wrote on last edited by
                                        #21

                                        @markus-w

                                        You’re probably right. The vinyl does feel thin and soft...

                                        I do like the idea of a black with yellow accents Dtr. A bit like a wasp...

                                        markus.wM 1 Reply Last reply
                                        0
                                        • S SpookDog

                                          @markus-w

                                          You’re probably right. The vinyl does feel thin and soft...

                                          I do like the idea of a black with yellow accents Dtr. A bit like a wasp...

                                          markus.wM Offline
                                          markus.wM Offline
                                          markus.w
                                          wrote on last edited by
                                          #22

                                          @SpookDog yes me too. I've seen a dtlc in black with yellow seat and it did look good. I don't think it was an original colour.

                                          CalumC 1 Reply Last reply
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