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DT125R FORUM

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  4. crank noise

crank noise

Scheduled Pinned Locked Moved Engine
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  • E erioni123

    hey doing a rebuild now and i have the barrel off and when i spin it by hand it makes a grinding noise is this okay ? i think it should spin without any noise
    https://imgur.com/gallery/PVuO4DT

    S Offline
    S Offline
    SpookDog
    wrote on last edited by
    #3

    @erioni123

    Ditto, definitely not. New main bearings and seals…

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    • S SpookDog

      @erioni123

      Ditto, definitely not. New main bearings and seals…

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      erioni123
      wrote on last edited by
      #4

      @SpookDog i see koyo main bearings the pop up a lot when i search on google are they any good

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      • E erioni123

        @SpookDog i see koyo main bearings the pop up a lot when i search on google are they any good

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        SpookDog
        wrote on last edited by SpookDog
        #5

        @erioni123

        They’re the ones to get. There is a type to get though, don’t get the ‘cs’ type (I think!)…

        CRB023

        These are the ones to get I think…

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        • CalumC Offline
          CalumC Offline
          Calum
          wrote on last edited by
          #6

          PJME is your friend. Make sure you get the right clearances as well. C3 IIRC.

          Yamaha DT125R Crankshaft Main Bearing LH

          Yamaha DT125R Crankshaft Main Bearing RH

          I always replace all other gearbox bearings whilst you're there, but that's just me and my OCD.

          Always Originate, Never Pirate!

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          • CalumC Calum

            PJME is your friend. Make sure you get the right clearances as well. C3 IIRC.

            Yamaha DT125R Crankshaft Main Bearing LH

            Yamaha DT125R Crankshaft Main Bearing RH

            I always replace all other gearbox bearings whilst you're there, but that's just me and my OCD.

            E Offline
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            erioni123
            wrote on last edited by
            #7

            @Calum is there any way to split the cases without a case splitter as someone said that you can but i dont think you can

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            • CalumC Offline
              CalumC Offline
              Calum
              wrote on last edited by
              #8

              I've never used a case splitter. What is a case splitter?

              Always Originate, Never Pirate!

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              • CalumC Calum

                I've never used a case splitter. What is a case splitter?

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                erioni123
                wrote on last edited by
                #9

                @Calumhow do i split the case tho, the cank case how do i split it apart to change the bearings

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                • CalumC Offline
                  CalumC Offline
                  Calum
                  wrote on last edited by
                  #10

                  Undo the bolts, dismantle the clutch/generator and then gently tap the casings apart. I use a rubber mallet.

                  Always Originate, Never Pirate!

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                  • CalumC Calum

                    Undo the bolts, dismantle the clutch/generator and then gently tap the casings apart. I use a rubber mallet.

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                    erioni123
                    wrote on last edited by
                    #11

                    @Calum how do you tap them apart like there is no place to hit it

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                    • CalumC Offline
                      CalumC Offline
                      Calum
                      wrote on last edited by Calum
                      #12

                      There is a spot where the starter motor goes. And there is a piece up top near the inlet manifold.

                      It literally only needs a gentle tap.

                      The other good technique is just use the flywheel puller. These can be had on eBay for next to nothing and can even be made from scrap metal. It's well described in the Haynes.

                      Always Originate, Never Pirate!

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                      • E erioni123

                        @Calum how do you tap them apart like there is no place to hit it

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                        SpookDog
                        wrote on last edited by
                        #13

                        @erioni123

                        I don’t mean to offend.
                        Are you sure you’re up for this? Is this the first engine that you’ve worked on?
                        There are certain tools you need to dismantle the engine. Not to mention the damage you can do trying to remove bearings, even after you’ve successfully dismantled the casing…

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                        • S SpookDog

                          @erioni123

                          I don’t mean to offend.
                          Are you sure you’re up for this? Is this the first engine that you’ve worked on?
                          There are certain tools you need to dismantle the engine. Not to mention the damage you can do trying to remove bearings, even after you’ve successfully dismantled the casing…

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                          erioni123
                          wrote on last edited by
                          #14

                          @SpookDog its my first time splitting cases but im not sure if i will do it myself maybe i'll have someone do the rest of the work just to be safer, but i saw that people use case spliters its a tool made for spliting them

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                          • E erioni123

                            @SpookDog its my first time splitting cases but im not sure if i will do it myself maybe i'll have someone do the rest of the work just to be safer, but i saw that people use case spliters its a tool made for spliting them

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                            SpookDog
                            wrote on last edited by
                            #15

                            @erioni123

                            Like Callum said, use a flywheel puller to push the crank in and separate the cases. DO NOT use a screwdriver or chisel, please!…

                            A rubber mallet is usually enough for me…

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