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DT125R FORUM

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  4. 1989 rebuild update

1989 rebuild update

Scheduled Pinned Locked Moved DTR
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  • O Offline
    O Offline
    oldman
    wrote on last edited by
    #3

    Started breaking down and cleaning engine, one broken stud, worst part is waterways with no coolant in system. Photos show coolant pipe pinholes and rest of pipe fragile, sourcing replacement. Standard piston fitted and quite heavily coked, tested oil pump off the bike and that appears to be fine, when I got the bike it also had premix in the tank. Will be double checking pump before refitting. Ordered new seals for water, kickstart and oil pump, kick start seal looks perished, water pump being stripped to clean and oil pump why not whilst it's apart. New piston, small end bearing and athena gasket kit on the way. Nothing else seems a problem so far so fingers crossed.0_1507115801899_20171004_120452-768x768.jpg 0_1507115817422_20171004_120521-768x768.jpg

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    • O Offline
      O Offline
      oldman
      wrote on last edited by
      #4

      Engine completed and awaiting return of frame from powder coaters then down to serious work. Have most of parts now bar one panel, c&s, brake lines/pads, master cylinder/calipers rebuild kits, etc etc................0_1510530968467_20171112_114121-1632x1224.jpg

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      • CalumC Offline
        CalumC Offline
        Calum
        wrote on last edited by
        #5

        Pucker mate

        Always Originate, Never Pirate!

        declanD 1 Reply Last reply
        0
        • CalumC Calum

          Pucker mate

          declanD Offline
          declanD Offline
          declan
          wrote on last edited by
          #6

          @calum *nice mate

          1 Reply Last reply
          0
          • O Offline
            O Offline
            oldman
            wrote on last edited by
            #7

            Finally picked up frame and bits this morning, started bimbling in garage this evening, progress so far little to show, hopefully get engine and swingarm in tomorrow, good job done on frame but couple of bits plated will have to go back and be done again. Saw the guy from Central Wheels at the bike show, arranged with my mate to send wheels direct to them for respoking and powder coating of hubs. Some lovely bikes at the show too, picked up a new retro lid as well, Bell Moto 3. Need some goggles though!0_1511651544460_20171125_225138-1632x1224.jpg 0_1511651568372_20171125_155824-1632x1224.jpg

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            1
            • CalumC Offline
              CalumC Offline
              Calum
              wrote on last edited by
              #8

              Looking good.

              I wouldn't get a white frame myself, it's going to pick up all zee dirts lol.

              That said, the bike I'm building at the moment is white and red, and I was umming and arring about what colour to go with the triple clamps, decided with white, but I know I'll regret that en all.

              It's looking good.

              How come you only decided to get the top triple clamp powdercoated?

              Always Originate, Never Pirate!

              1 Reply Last reply
              0
              • O Offline
                O Offline
                oldman
                wrote on last edited by
                #9

                It's how it was originally when I stripped it down, original I think, bottom clamp has been refinished though. New bearings fitted, did buy red renthals for it but my mate got cold feet, thought it a bit brash I think, but the exhaust from Portugal is due any day (Romeu?) Its a bit annoying really cos I know it's going to turn out better than the red one and I am not keeping it! Just need to clear lacquer forks and they are done, oil was like black pond water and smelt like it too.

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                0
                • O Offline
                  O Offline
                  oldman
                  wrote on last edited by oldman
                  #10

                  The other thing with the white frame is it is the original colour and wanted to keep it looking a bit period with a few upgrades. Does show oil and dirt bad though, found that with the 88 especially when lubing the chain. What colour is your frame going to be?

                  CalumC NINJAN 2 Replies Last reply
                  0
                  • O oldman

                    The other thing with the white frame is it is the original colour and wanted to keep it looking a bit period with a few upgrades. Does show oil and dirt bad though, found that with the 88 especially when lubing the chain. What colour is your frame going to be?

                    CalumC Offline
                    CalumC Offline
                    Calum
                    wrote on last edited by
                    #11

                    @oldman The bike I am building uses an aluminium frame that polish's up really nice. Despite that I had it painted candy red. But it's going to look superb.

                    Always Originate, Never Pirate!

                    1 Reply Last reply
                    0
                    • O oldman

                      The other thing with the white frame is it is the original colour and wanted to keep it looking a bit period with a few upgrades. Does show oil and dirt bad though, found that with the 88 especially when lubing the chain. What colour is your frame going to be?

                      NINJAN Offline
                      NINJAN Offline
                      NINJA
                      wrote on last edited by
                      #12

                      @oldman Looks all white to me bud !!! πŸ˜†

                      SEDUCED BY THE DARK SIDE!!!

                      declanD 1 Reply Last reply
                      2
                      • NINJAN NINJA

                        @oldman Looks all white to me bud !!! πŸ˜†

                        declanD Offline
                        declanD Offline
                        declan
                        wrote on last edited by
                        #13

                        @ninja ffs πŸ˜‚πŸ˜‚πŸ˜‚

                        NINJAN 1 Reply Last reply
                        0
                        • declanD declan

                          @ninja ffs πŸ˜‚πŸ˜‚πŸ˜‚

                          NINJAN Offline
                          NINJAN Offline
                          NINJA
                          wrote on last edited by
                          #14

                          @declan What no sense of humour today bud ???

                          SEDUCED BY THE DARK SIDE!!!

                          declanD 1 Reply Last reply
                          0
                          • NINJAN NINJA

                            @declan What no sense of humour today bud ???

                            declanD Offline
                            declanD Offline
                            declan
                            wrote on last edited by
                            #15

                            @ninja nah I’m grumpy I have my 2 bikes punctured so I’m sad πŸ˜‚πŸ˜‚

                            NINJAN 1 Reply Last reply
                            0
                            • O Offline
                              O Offline
                              oldman
                              wrote on last edited by
                              #16

                              Progress so far, still have forks to lacquer, loom needs going through so that's probably next, be a few days before I do anything else, commitments first. Found replacement frame steering lock, just ordered cover, rivet and conical washer(?) from Fowlers to complete. 0_1511809912284_20171127_185247-1632x1224.jpg
                              0_1511809991604_20171127_185323-1305x979.jpg
                              0_1511810009721_20171127_185235-1632x1224.jpg

                              1 Reply Last reply
                              3
                              • declanD declan

                                @ninja nah I’m grumpy I have my 2 bikes punctured so I’m sad πŸ˜‚πŸ˜‚

                                NINJAN Offline
                                NINJAN Offline
                                NINJA
                                wrote on last edited by
                                #17

                                @declan https://www.youtube.com/watch?v=UwWfE4DAyao

                                SEDUCED BY THE DARK SIDE!!!

                                O 1 Reply Last reply
                                0
                                • NINJAN NINJA

                                  @declan https://www.youtube.com/watch?v=UwWfE4DAyao

                                  O Offline
                                  O Offline
                                  oldman
                                  wrote on last edited by
                                  #18

                                  @ninja what's that all about!

                                  NINJAN 1 Reply Last reply
                                  0
                                  • O oldman

                                    @ninja what's that all about!

                                    NINJAN Offline
                                    NINJAN Offline
                                    NINJA
                                    wrote on last edited by
                                    #19

                                    @oldman Go watch it and you will be enlightened my friend !!! πŸ˜‰

                                    SEDUCED BY THE DARK SIDE!!!

                                    1 Reply Last reply
                                    0
                                    • O Offline
                                      O Offline
                                      oldman
                                      wrote on last edited by
                                      #20

                                      Watched it, still none the wiser, am I thick!

                                      declanD 1 Reply Last reply
                                      0
                                      • O oldman

                                        Watched it, still none the wiser, am I thick!

                                        declanD Offline
                                        declanD Offline
                                        declan
                                        wrote on last edited by
                                        #21

                                        @oldman ignore him he’s a little simple minded πŸ˜‚πŸ˜‚πŸ˜‚

                                        1 Reply Last reply
                                        0
                                        • NINJAN Offline
                                          NINJAN Offline
                                          NINJA
                                          wrote on last edited by NINJA
                                          #22

                                          @oldman Just a bit of levity. πŸ™‚

                                          @declan I'm a glass half full kinda guy and it's a pick me up song, 😜

                                          I know y'all sung along to it, so all together now;

                                          A one, a two, a one two three four;

                                          THINGSSSSSSSSSSSS CAN ONLY GET BETTERRRRRRRRRRRRRRRRRRRRRRRRRR !!!

                                          SEDUCED BY THE DARK SIDE!!!

                                          declanD 1 Reply Last reply
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