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DT125R FORUM

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  4. Yamaha dt125re rebuild

Yamaha dt125re rebuild

Scheduled Pinned Locked Moved DTRE
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  • B Offline
    B Offline
    BraDT
    wrote on last edited by
    #74

    So last night after during the match I decided to take the bike for a ride out see how everything was , bike felt great really responsive but loud but exhaust needs sorting

    Come out for work this morning bike fired up felt great work is only 5mile away iv got just round the corner and my red light came on and the bike was steaming pretty bad I coasted it to work and iv lost all my coolant I’m aware this could be down to the head gasket but I’m hoping it may be something else.

    There was pressure in the radiator when I took the cap off and the expansion bottle cap has stayed on any one know what else to check before I order a head gasket ?

    Thanks

    1 Reply Last reply
    0
    • B Offline
      B Offline
      BraDT
      wrote on last edited by Mightyman
      #75

      Her she is looking pretty 🤔

      Irongamer727I 1 Reply Last reply
      0
      • B BraDT

        Her she is looking pretty 🤔

        Irongamer727I Offline
        Irongamer727I Offline
        Irongamer727
        wrote on last edited by
        #76

        @bradt have you bled the system of air?

        1 Reply Last reply
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        • B Offline
          B Offline
          BraDT
          wrote on last edited by
          #77

          I did but maybe not long enough cannot see where the coolant is coming from it’s just dried all white over the barrel and head

          declanD 1 Reply Last reply
          0
          • B BraDT

            I did but maybe not long enough cannot see where the coolant is coming from it’s just dried all white over the barrel and head

            declanD Offline
            declanD Offline
            declan
            wrote on last edited by declan
            #78

            @bradt coolant doesent dry I’ve had my fair share of leaks on hot engines and never seen it dry

            1 Reply Last reply
            0
            • B Offline
              B Offline
              BraDT
              wrote on last edited by
              #79

              @declan surely any liquid would dry and leave some kind of substance after touching a hot engine. Iv reckon iv found the culprit there a little house what connect to carbs what isn’t fully on and can see it coming from there but the amount iv lost surely hasn’t come from there I’m unsure tired and frustrated and still gotta rude home on it tonight after work!

              CalumC 1 Reply Last reply
              0
              • B BraDT

                @declan surely any liquid would dry and leave some kind of substance after touching a hot engine. Iv reckon iv found the culprit there a little house what connect to carbs what isn’t fully on and can see it coming from there but the amount iv lost surely hasn’t come from there I’m unsure tired and frustrated and still gotta rude home on it tonight after work!

                CalumC Offline
                CalumC Offline
                Calum
                wrote on last edited by
                #80

                @bradt Be alright, just take a bottle of water with you. Don't open that radiator cap until it's cooled mind you!

                Always Originate, Never Pirate!

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                • B Offline
                  B Offline
                  BraDT
                  wrote on last edited by
                  #81

                  So iv got back and did a little test on the way,

                  So when I’m cruising (not full throttle) the bike fine doesn’t smoke out the exhaust and no steam off the engine, so on a little open bit of road iv throttled the bike started slowing down and there u go smoke and steam

                  So seams to me when the pv kicks in I’m loosing coolant any ideas ??

                  2 1 Reply Last reply
                  0
                  • B BraDT

                    So iv got back and did a little test on the way,

                    So when I’m cruising (not full throttle) the bike fine doesn’t smoke out the exhaust and no steam off the engine, so on a little open bit of road iv throttled the bike started slowing down and there u go smoke and steam

                    So seams to me when the pv kicks in I’m loosing coolant any ideas ??

                    2 Offline
                    2 Offline
                    2Stroke4Smoke
                    wrote on last edited by
                    #82

                    @bradt Head gasket failure, happened to me two weeks ago. The water pump is driven off the crank so the higher the engine speed the more water is pumped round the engine and thus the more pressure in the cooling system so the higher the engine speed the more coolant will be lost to the crankcase. Just order a new one as it isn't a problem that will fix itself but rather will leave you stranded when you most need to get home! - I used an Athena head gasket and so far no issues, I think it was around £15.00 off ebay. It's pretty straightforward job, you'll need to check that the head isn't warped before reassembly by putting it on a known flat surface i.e a glass table or a granite work top and if you can rock it side to side, then it is warped. If it's warped you'll need to have it skimmed before reassembly - you can do this yourself or have someone do it for you.

                    1 Reply Last reply
                    2
                    • B Offline
                      B Offline
                      BraDT
                      wrote on last edited by
                      #83

                      Wasn’t that long ago I head the skimmed and new gasket carnt see any visible leakage from bottom of the head top of barrel, I can see the odd drip coming from the hose where it connect to the head from the radiator.

                      But will be replacing the head gasket anyways done it plenty of times so it’s an easy enough job

                      But thanks for reply mate

                      2 1 Reply Last reply
                      0
                      • B BraDT

                        Wasn’t that long ago I head the skimmed and new gasket carnt see any visible leakage from bottom of the head top of barrel, I can see the odd drip coming from the hose where it connect to the head from the radiator.

                        But will be replacing the head gasket anyways done it plenty of times so it’s an easy enough job

                        But thanks for reply mate

                        2 Offline
                        2 Offline
                        2Stroke4Smoke
                        wrote on last edited by
                        #84

                        @bradt You won't be able to see any visible leakage as it will be leaking internally - the coolant will be draining into the combustion chamber

                        1 Reply Last reply
                        0
                        • CalumC Offline
                          CalumC Offline
                          Calum
                          wrote on last edited by
                          #85

                          I'd say head gasket. Can only use Athena or genuine head gasket on these engines. Other copies fail.

                          Always Originate, Never Pirate!

                          1 Reply Last reply
                          0
                          • B Offline
                            B Offline
                            BraDT
                            wrote on last edited by
                            #86

                            Iv only ever used Athena gasket for my rebuilds

                            Iv emailed pjme for a quote on rebore re skim and new piston to fit just in case the worse

                            Going to re do the gasket over weekend and see how things go

                            1 Reply Last reply
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                            • B Offline
                              B Offline
                              BraDT
                              wrote on last edited by
                              #87

                              Hi does anyone know what size the studs should be for the exhaust ?

                              Sitting on the bike , the right hand stud / bolt the threads are stripped does anyone know what size it should be because at the minute I’m only getting a m14 to fit but the other side is a m12

                              Does anyone know how deep how wide it should be thanks ?

                              1 Reply Last reply
                              0
                              • F Offline
                                F Offline
                                finnerz89
                                wrote on last edited by
                                #88

                                M8 on my bike lol. When you say M12 or M14 do you mean the spanner size?

                                Current bikes:
                                DT125X '07
                                Street Triple R '11
                                Aprilia ETV1000 '02

                                Previous:
                                DR650RSE '96
                                FJ1200 '92

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                                • Glynn123G Offline
                                  Glynn123G Offline
                                  Glynn123
                                  wrote on last edited by
                                  #89

                                  Yeah M8 on mine too, my last cylinder had one M8 and the other drilled and tapped to M10, I'm guessing these alloy threads are easy to strip.

                                  1 Reply Last reply
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                                  • B Offline
                                    B Offline
                                    BraDT
                                    wrote on last edited by
                                    #90

                                    I’m taking it round to me mates tomorrow he’s gunna tap and thread it properly while I change the head gaskets

                                    1 Reply Last reply
                                    0
                                    • B Offline
                                      B Offline
                                      BraDT
                                      wrote on last edited by
                                      #91

                                      So today I got the head gasket sorted head not warped lucky enough got it all back together and back home for a wash and wax when the weather cooled down.

                                      https://i.imgur.com/XbDFqJ0.jpg
                                      https://i.imgur.com/Tuag8qw.jpg

                                      Now wanting to change the white out to back so as the months go by I’ll be changing a lot more going for a stealthy look withs Yamaha blue.

                                      Will keep more pictures uploaded 👍🏻

                                      1 Reply Last reply
                                      1
                                      • CalumC Offline
                                        CalumC Offline
                                        Calum
                                        wrote on last edited by
                                        #92

                                        Looking really smart mate!

                                        Always Originate, Never Pirate!

                                        1 Reply Last reply
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