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  4. The Helios Project (Aprilia RS 125 Rotax 122 Biaggi Race Replica)

The Helios Project (Aprilia RS 125 Rotax 122 Biaggi Race Replica)

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  • C Calum
    20 May 2018, 18:56

    Oh...My..God

    alt text

    Sorry for the bad photo but what a nightmare today was.

    Was having issues putting that engine in by myself.

    Dropped it a few times, ended up dropping it onto my finger.

    The pain was unreal.

    Get this though, after dropping the engine on my finger, I felt as sick as a dog.

    I walked out the garage and sat on a bench outside my house. I kid you not, I lost complete vision in both of my eyes. Literally, eyes wide open, but there was nothing but darkness.

    Eventually I had to knock on my own door to get help. Conscious throughout, but still couldn't see. After some time went, all I remember is slowly but surely my eyesight returning in both eyes. After 60 seconds, I regained vision.

    You know what the worst part was, sure I could accept losing my vision to some degree, but accepting that I could never drive my Starlet, or RS but mainly the Starlet, with it being so close to being road worthy, that's what got me the most.

    I don't even know what to do now, I'm kinda worried about the vision going again. But I am going to put it down to the pain I was in. My finger will go black in a few days that's a given.

    D Offline
    D Offline
    declan
    wrote on 20 May 2018, 20:34 last edited by
    #165

    @calum yeah I’m not sure about that my self you really need to go get yourself checked out

    1 Reply Last reply
    1
    • I Irongamer727
      20 May 2018, 19:02

      @calum what the f*ck? And now everything is good? What is the starlet btw?

      C Offline
      C Offline
      Calum
      wrote on 20 May 2018, 21:23 last edited by Calum
      #166

      @irongamer727 It's a JDM Grey Import. Toyota Starlet GT Turbo
      https://dt125r.co.uk/topic/6/the-icarus-project-4efte/7

      alt text

      alt text

      And as you might expext, has had similar amounts of love.

      alt text

      Haven't driven it for 3 years at which time it has had extensive work.

      Always Originate, Never Pirate!

      1 Reply Last reply
      0
      • C Calum
        20 May 2018, 18:56

        Oh...My..God

        alt text

        Sorry for the bad photo but what a nightmare today was.

        Was having issues putting that engine in by myself.

        Dropped it a few times, ended up dropping it onto my finger.

        The pain was unreal.

        Get this though, after dropping the engine on my finger, I felt as sick as a dog.

        I walked out the garage and sat on a bench outside my house. I kid you not, I lost complete vision in both of my eyes. Literally, eyes wide open, but there was nothing but darkness.

        Eventually I had to knock on my own door to get help. Conscious throughout, but still couldn't see. After some time went, all I remember is slowly but surely my eyesight returning in both eyes. After 60 seconds, I regained vision.

        You know what the worst part was, sure I could accept losing my vision to some degree, but accepting that I could never drive my Starlet, or RS but mainly the Starlet, with it being so close to being road worthy, that's what got me the most.

        I don't even know what to do now, I'm kinda worried about the vision going again. But I am going to put it down to the pain I was in. My finger will go black in a few days that's a given.

        G Offline
        G Offline
        Glynn123
        wrote on 20 May 2018, 21:32 last edited by
        #167

        @calum had the same when I was a kid mate, it's something to do with the tip of your finger, had a tennis or baseball hit the very tip of my finger while at school, within couple minutes could barely stand, completely white, blurred vision the lot, you'll be fine never came back but was definetely a scare haha

        C 1 Reply Last reply 20 May 2018, 21:38
        1
        • G Glynn123
          20 May 2018, 21:32

          @calum had the same when I was a kid mate, it's something to do with the tip of your finger, had a tennis or baseball hit the very tip of my finger while at school, within couple minutes could barely stand, completely white, blurred vision the lot, you'll be fine never came back but was definetely a scare haha

          C Offline
          C Offline
          Calum
          wrote on 20 May 2018, 21:38 last edited by
          #168

          @glynn123 I ain't Googling it lol. I am a massive hypercondriac.

          Mate it's the weirdest sensation I have ever experienced. It's like an introduction to being full time blind. That's odd, from your description it sounds very similar. Literally the full Engine dropped on my finger.

          Always Originate, Never Pirate!

          G 1 Reply Last reply 21 May 2018, 16:54
          0
          • C Calum
            20 May 2018, 21:38

            @glynn123 I ain't Googling it lol. I am a massive hypercondriac.

            Mate it's the weirdest sensation I have ever experienced. It's like an introduction to being full time blind. That's odd, from your description it sounds very similar. Literally the full Engine dropped on my finger.

            G Offline
            G Offline
            Glynn123
            wrote on 21 May 2018, 16:54 last edited by
            #169

            @calum I felt the same mate, probably one of the weirdest things I've experienced, a truly horrible feeling too haha, happened when I was probably about 12, so nearly 7 years on I've never experienced it again so wouldn't get too worried if I was you. Ofcourse if any symptoms come back it's best to see a doctor, I definetely ain't one to give any medical advice so take it with a pinch of salt haha

            1 Reply Last reply
            1
            • C Offline
              C Offline
              Calum
              wrote on 25 May 2018, 14:22 last edited by
              #170

              I would have done this last weekend, but after my incident I decided to slow down and take a breather.

              Fitted some more carbon fibre.

              alt text

              Got the rear master cylinder painted and fitted.

              alt text

              I was supposed to fit the Galfer Rear disc and sprocket, but the titanium bolts I bought are the wrong pitch, and the company sent me the wrong disc, so that was some time wasted.

              alt text

              alt text

              And here is how she sits now.

              alt text

              The paint on the engine mounts are so thick I can't actually fit any of them. So I just need to scrub them off a little and refit. But she's held in there secure enough to sit pretty for a few weeks or so.

              Always Originate, Never Pirate!

              NINJAN 1 Reply Last reply 8 Jun 2018, 19:47
              2
              • C Calum
                25 May 2018, 14:22

                I would have done this last weekend, but after my incident I decided to slow down and take a breather.

                Fitted some more carbon fibre.

                alt text

                Got the rear master cylinder painted and fitted.

                alt text

                I was supposed to fit the Galfer Rear disc and sprocket, but the titanium bolts I bought are the wrong pitch, and the company sent me the wrong disc, so that was some time wasted.

                alt text

                alt text

                And here is how she sits now.

                alt text

                The paint on the engine mounts are so thick I can't actually fit any of them. So I just need to scrub them off a little and refit. But she's held in there secure enough to sit pretty for a few weeks or so.

                NINJAN Offline
                NINJAN Offline
                NINJA
                wrote on 8 Jun 2018, 19:47 last edited by
                #171

                @calum Looking beastly for-sure!!! If you have a minute sometime, could you post your engine specs please???

                SEDUCED BY THE DARK SIDE!!!

                C 1 Reply Last reply 8 Jun 2018, 20:24
                0
                • NINJAN NINJA
                  8 Jun 2018, 19:47

                  @calum Looking beastly for-sure!!! If you have a minute sometime, could you post your engine specs please???

                  C Offline
                  C Offline
                  Calum
                  wrote on 8 Jun 2018, 20:24 last edited by
                  #172

                  @ninja How do you mean bud? It's just a standard Rotax 122 engine. Forged Connecting Rod, Weisco Forged Piston, Gilardani Italkit 144 cylinder (Basically a reworked 122 barrel) with MotoR Powervalve housing and blade. RAVE solenoid. MotoR Hydraulic Clutch conversion . Stock RS 125 Clutch Plates with uprated springs. Titanium Cylinder studs and titanium bolts. VHM Racing head reworked for the revised Barrel. And a VHSB 34mm LD carb.V force reeds and Italkit 34mm inlet to suit the barrel.

                  Basically, anything you can get from PJME, I bought.

                  Always Originate, Never Pirate!

                  DartyD NINJAN 2 Replies Last reply 8 Jun 2018, 21:12
                  0
                  • C Calum
                    8 Jun 2018, 20:24

                    @ninja How do you mean bud? It's just a standard Rotax 122 engine. Forged Connecting Rod, Weisco Forged Piston, Gilardani Italkit 144 cylinder (Basically a reworked 122 barrel) with MotoR Powervalve housing and blade. RAVE solenoid. MotoR Hydraulic Clutch conversion . Stock RS 125 Clutch Plates with uprated springs. Titanium Cylinder studs and titanium bolts. VHM Racing head reworked for the revised Barrel. And a VHSB 34mm LD carb.V force reeds and Italkit 34mm inlet to suit the barrel.

                    Basically, anything you can get from PJME, I bought.

                    DartyD Offline
                    DartyD Offline
                    Darty
                    wrote on 8 Jun 2018, 21:12 last edited by
                    #173

                    @calum 😂 Bolt on’s eh

                    Keep it real

                    CalumC 1 Reply Last reply 8 Jun 2018, 22:09
                    0
                    • DartyD Darty
                      8 Jun 2018, 21:12

                      @calum 😂 Bolt on’s eh

                      CalumC Offline
                      CalumC Offline
                      Calum
                      wrote on 8 Jun 2018, 22:09 last edited by
                      #174

                      @darty How is the Hydraulic clutch bolt on mate?

                      That's mega custom fabrication going on there thank you very much.

                      But on a serious note, yes you're spot on Dart. Bolt ons. This project of mine was meant to be bolt ons. I done the whole modification thing with the DT. This bike I just wanted like original, with a few aftermarket parts. No porting work (yet), just bolt ons. But is there something wrong with that.

                      I'll admit, I ain't no BAR racing. Their work is nuts, but you really got to know what you're doing. And I don't.

                      Always Originate, Never Pirate!

                      1 Reply Last reply
                      0
                      • CalumC Calum
                        8 Jun 2018, 20:24

                        @ninja How do you mean bud? It's just a standard Rotax 122 engine. Forged Connecting Rod, Weisco Forged Piston, Gilardani Italkit 144 cylinder (Basically a reworked 122 barrel) with MotoR Powervalve housing and blade. RAVE solenoid. MotoR Hydraulic Clutch conversion . Stock RS 125 Clutch Plates with uprated springs. Titanium Cylinder studs and titanium bolts. VHM Racing head reworked for the revised Barrel. And a VHSB 34mm LD carb.V force reeds and Italkit 34mm inlet to suit the barrel.

                        Basically, anything you can get from PJME, I bought.

                        NINJAN Offline
                        NINJAN Offline
                        NINJA
                        wrote on 8 Jun 2018, 22:21 last edited by NINJA 6 Sept 2018, 14:17
                        #175

                        @calum That'll do it - thanks. I was mostly interested in which conrod you went for? I see that PJME are now stocking the Italkit double forged beasty. Not cheap mind but it does look the mutts nutts, hand finished too and it also comes with a PEEK coated big end bearing for 30% less friction. I'm not sure if it will offer much additional performance over other brands and whether the extra expense justifies the outlay versus performance aka bang_for_your_buck scenario or not? Maybe just for bragging rights down at the track, but she sure is a real beaut!!!

                        0_1528496356473_Italkit Racing Crank-1.jpg

                        SEDUCED BY THE DARK SIDE!!!

                        CalumC 1 Reply Last reply 9 Jun 2018, 08:48
                        1
                        • NINJAN NINJA
                          8 Jun 2018, 22:21

                          @calum That'll do it - thanks. I was mostly interested in which conrod you went for? I see that PJME are now stocking the Italkit double forged beasty. Not cheap mind but it does look the mutts nutts, hand finished too and it also comes with a PEEK coated big end bearing for 30% less friction. I'm not sure if it will offer much additional performance over other brands and whether the extra expense justifies the outlay versus performance aka bang_for_your_buck scenario or not? Maybe just for bragging rights down at the track, but she sure is a real beaut!!!

                          0_1528496356473_Italkit Racing Crank-1.jpg

                          CalumC Offline
                          CalumC Offline
                          Calum
                          wrote on 9 Jun 2018, 08:48 last edited by
                          #176

                          @ninja I know mate, I was so tempted with this connecting rod. Had it in my basket a few times. Maybe on the next engine I build. But I decided to skimp on a few things in an attempt to get it on the road THIS YEAR which is looking less and less likely!

                          Always Originate, Never Pirate!

                          1 Reply Last reply
                          1
                          • DartyD Offline
                            DartyD Offline
                            Darty
                            wrote on 9 Jun 2018, 11:00 last edited by
                            #177

                            @Calum mate it’s a crackin’ build!

                            Bolts on’s are fun when your just trying to enjoy something,

                            I consider sourcing B-series Spoon Sports parts a ‘build’ nowadays 😂

                            Keep it real

                            CalumC 1 Reply Last reply 9 Jun 2018, 14:34
                            2
                            • DartyD Darty
                              9 Jun 2018, 11:00

                              @Calum mate it’s a crackin’ build!

                              Bolts on’s are fun when your just trying to enjoy something,

                              I consider sourcing B-series Spoon Sports parts a ‘build’ nowadays 😂

                              CalumC Offline
                              CalumC Offline
                              Calum
                              wrote on 9 Jun 2018, 14:34 last edited by
                              #178

                              @darty Nah I know I am messing.

                              Always Originate, Never Pirate!

                              1 Reply Last reply
                              0
                              • NINJAN Offline
                                NINJAN Offline
                                NINJA
                                wrote on 9 Jun 2018, 21:31 last edited by NINJA 6 Sept 2018, 22:43
                                #179

                                She pulls like a train, but how sweet does this RS sound;

                                https://www.youtube.com/watch?time_continue=3&v=HBuQ_C5RtTU

                                SEDUCED BY THE DARK SIDE!!!

                                CalumC 1 Reply Last reply 9 Jun 2018, 21:41
                                0
                                • NINJAN NINJA
                                  9 Jun 2018, 21:31

                                  She pulls like a train, but how sweet does this RS sound;

                                  https://www.youtube.com/watch?time_continue=3&v=HBuQ_C5RtTU

                                  CalumC Offline
                                  CalumC Offline
                                  Calum
                                  wrote on 9 Jun 2018, 21:41 last edited by
                                  #180

                                  @ninja Yeah seen that before.

                                  I am having so much trouble getting my engine into the frame. Pissing me off beyond believe. It's just not going in. Going to have to drop it next weekend.

                                  Always Originate, Never Pirate!

                                  declanD NINJAN 2 Replies Last reply 10 Jun 2018, 13:47
                                  0
                                  • CalumC Calum
                                    9 Jun 2018, 21:41

                                    @ninja Yeah seen that before.

                                    I am having so much trouble getting my engine into the frame. Pissing me off beyond believe. It's just not going in. Going to have to drop it next weekend.

                                    declanD Offline
                                    declanD Offline
                                    declan
                                    wrote on 10 Jun 2018, 13:47 last edited by
                                    #181

                                    @calum what trouble you having

                                    CalumC 1 Reply Last reply 10 Jun 2018, 18:26
                                    0
                                    • CalumC Calum
                                      9 Jun 2018, 21:41

                                      @ninja Yeah seen that before.

                                      I am having so much trouble getting my engine into the frame. Pissing me off beyond believe. It's just not going in. Going to have to drop it next weekend.

                                      NINJAN Offline
                                      NINJAN Offline
                                      NINJA
                                      wrote on 10 Jun 2018, 14:04 last edited by
                                      #182

                                      @calum It's that big ass turbo you've bolted onto it!!! :grinning_face_with_smiling_eyes:

                                      SEDUCED BY THE DARK SIDE!!!

                                      1 Reply Last reply
                                      0
                                      • declanD declan
                                        10 Jun 2018, 13:47

                                        @calum what trouble you having

                                        CalumC Offline
                                        CalumC Offline
                                        Calum
                                        wrote on 10 Jun 2018, 18:26 last edited by
                                        #183

                                        @declan Top mount won't line up.

                                        Seeing as this is an unknown frame, imported from a different country, it could be that the frames twisted.

                                        But I've been trying for three weeks now and it is simply not going on. It shouldn't be this difficult which makes me suspect something untoward.

                                        I've ordered a proper engine jack for this bike now, so I will be able to drop the engine out and hoist it in properly. Hopefully have it in next week!

                                        Always Originate, Never Pirate!

                                        Glynn123G 1 Reply Last reply 10 Jun 2018, 19:27
                                        0
                                        • CalumC Calum
                                          10 Jun 2018, 18:26

                                          @declan Top mount won't line up.

                                          Seeing as this is an unknown frame, imported from a different country, it could be that the frames twisted.

                                          But I've been trying for three weeks now and it is simply not going on. It shouldn't be this difficult which makes me suspect something untoward.

                                          I've ordered a proper engine jack for this bike now, so I will be able to drop the engine out and hoist it in properly. Hopefully have it in next week!

                                          Glynn123G Offline
                                          Glynn123G Offline
                                          Glynn123
                                          wrote on 10 Jun 2018, 19:27 last edited by
                                          #184

                                          @calum since the frames from another country in guessing this build isn't road legal? Surely it would of been easier and cheaper getting an old RS from the UK somewhere? Pleanty with cracked fairings and blown engines round here.

                                          CalumC 1 Reply Last reply 10 Jun 2018, 21:30
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